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7.5  RADIATIONS

WARNING!

Ultra-violet radiation created by the arc may 

damage your eyes and burn your skin. Therefore:

Wear proper clothing and helmet.

Do not use contact lenses!! 

The intense heat coming from the

arc may cause them to stick to the cornea.

Use masks with grade DIN 10 or DIN 11 safety lenses

at the least.

Protect people in the surrounding welding area. 

Remember: the arc may dazzle or damage the eyes. It is

considered dangerous up to a distance of 15 meters (50

feet). Never look at the arc with the naked eye.

Prepare the welding area so as to reduce reflection and

transmission of ultra-violet radiation. Install sheathings or

curtains to reduce ultra-violet transmissions.

Replace mask lenses whenever damaged or broken.

7.6  ELECTRIC SHOCK

WARNING!

Electric shock can kill.

All electric shocks are potentially fatal.

 

Do not touch live parts.

Insulate yourself from the piece to be welded and from

the ground by wearing insulated gloves and clothing.

Keep garments (gloves, shoes, hats, clothing) and body

dry.

Do not work in humid or wet areas.

Avoid touching the piece to be welded.

Should you work close to or in a dangerous area, use all

possible precautions.

If you should feel even the slightest electric shock sen-

sation, stop welding immediately. Do not use the machi-

ne until the problem is identified and solved.

Have an emergency disconnect switch as close to the

machine as possible and make sure all personnel are

aware of the switch’s location.

Frequently inspect the power supply cable.

Disconnect power supply cable from mains before

replacing cables or before removing unit covers.

Do not use the unit without installed covers.

Always replace any damaged parts of the unit, with ori-

ginal material.

Never disconnect unit safety devices.

Make sure that the power supply line is equipped with

a properly grounded plug.

Make sure that the work bench is connected to a good

earth ground.

Any maintenance should only be carried out by qualified

personnel.

7.7  PACE MAKER

WARNING!

Magnetic fields from high currents can affect pace-

maker operation. Persons wearing electronic life support

equipment (pacemaker) should consult their doctor befo-

re going near any welding operations.

7.8  WELDING WIRE CAN CAUSE PUNCTURE 

WOUNDS.

WARNING!

Do not press gun trigger until instructed to do so.

Do not point gun toward any part of the body, other

people, or any metal when threading welding wire.

7.9.  MOVING PARTS CAN CAUSE INJURY.

WARNING!

Moving parts, such as fans, can cut fingers and 

hands and catch loose clothing.

Keep all doors, panels, covers, and guards clo-

sed and securely in place.

Have only qualified people remove guards or covers for

maintenance and troubleshooting as necessary.

Keep hands, hair, loose clothing, and tools away from

moving parts.

Reinstall panels or guards and close doors when servi-

cing is finished and before starting the machine.

7.10  NOISE

WARNING!

The welding procedure may produce noise levels

in excess of 80 dB. in which case the machine 

operator must take the necessary safety precau-

tions as prescribed by the national safety regulation.

Summary of Contents for MIG135

Page 1: ...OPERATING INSTRUCTIONS 3 300 997 FOR MODELS MIG135 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS ...

Page 2: ...s does not burn safely with torches Do not use torches with acetylene gas Read and follow instructions Uncontrolled burning can cause injury Materials can cause sparks or flying metal when heated which can cause fire Wear safety shield and protective clothing user and bystanders Sparks fire and flying metal can cause injury WARNING Electrical shock can result from absence of grounding prong Do not...

Page 3: ...r intake points of this welding machine The warranty shall become void if any type of filtering device is used 2 DESCRIPTION OF THE MACHINE A Switch Turns the machine on and off and also regulates the welding voltage range B Setting knob This knob serves to adjust the welding wire speed C Ground cable D Yellow LED Lights only when the thermostat is tripped and inter rupts the machine operation E G...

Page 4: ...re roller to pre vent the wire feed motor from starting accidentally Press the torch trigger and release it only when the weld ing wire comes out Welding wire can cause puncture wounds Never aim the torch at parts of the body other people or metals when loading the welding wire Screw the contact tip back on making sure that the hole diameter corresponds to the wire used Slide the tapered gas weldi...

Page 5: ...le and the contact tip Make sure the outlet hole of the contact tip has not expanded excessively if so replace Strictly avoid striking the torch or allowing it to suffer violent impact 6 2 TROUBLESHOOTING GUIDE 7 SAFETY PRECAUTIONS 7 1 FIRE WARNING Avoid causing fire because of sparks slag hot metal or pieces Make sure that suitable fire fighting equipment is available close to welding area Remove...

Page 6: ...e A long exposure to high concentrations may cause headaches nasal throat and eye irritation as well as serious congestions and chest pains IMPORTANT DO NOT USE OXYGEN FOR VENTILATION Gas leaks in a confined space should be avoided Leaked gas in large quantities can change oxygen con centration dangerously Do not bring gas cylinders into a confined space DO NOT WELD where solvent vapors can be dra...

Page 7: ...re of the switch s location Frequently inspect the power supply cable Disconnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without installed covers Always replace any damaged parts of the unit with ori ginal material Never disconnect unit safety devices Make sure that the power supply line is equipped with a properly grounded plug Make...

Page 8: ...OT 17 CKSB7065370 THERMOSTAT 18 CKSB7028370 THERMOSTAT SUPPORT 19 5802474 BACK PANEL 20 5801831 UNDERCARRIAGE 21 CKS246983 EARTH CABLE 22 CKS246994 SWITCH 23 5802179 PANEL 24 3070081 FRAME 25 CKS251061 PROTECTION 26 CKS246945 KNOB 27 CKS260447 KNOB 28 CKS251060 PROTECTION 29 CKS251045 CIRCUIT BOARD 30 CKS246951 DRIVE ROLL 31 MIG1155 TORCH 39 MIG1153 STEEL LINER 39 MIG1157 TEFLON LINER 40 3190066 S...

Page 9: ...9 MODEL MIG135 ...

Page 10: ...10 ...

Page 11: ...11 ...

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