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INSTRUCTION MANUAL FOR WIRE WELDING MACHINES

WARNING!

READ, UNDERSTAND AND FOLLOW THIS MAN-

UAL CAREFULLY BEFORE INSTALLING, USING,

OR SERVICING THE WELDING MACHINE, PAYING SPE-

CIAL ATTENTION TO SAFETY RULES. CONTACT YOUR

DEALER IF YOU DO NOT FULLY UNDERSTAND THESE

INSTRUCTIONS.

1

INSTALLATION

This machine must be used for welding only. It must not

be used to defrost pipes.

It is also essential to pay special attention to the chapter

on SAFETY PRECAUTIONS.The symbols next to certain

paragraphs indicate points requiring extra attention,

practical advice or simple information.

This manual must be stored carefully in a place familiar to

everyone involved in using the machine. It must be con-

sulted whenever doubts arise and be kept for the entire

life-span of the machine; it will also be used for ordering

replacement parts.

1.1

PLACEMENT

Unpack the machine and place it in an adequately venti-

lated area, dust-free if possible, taking care not to block

the air intake and outlet from the cooling slots.

CAUTION!

REDUCED AIR CIRCULATION causes overheat-

ing and could damage internal parts.

Keep at least 20 inches of free space around the machine.

Never place any filtering device over the air intake points

of this welding machine.

The warranty shall become void if any type of filtering

device is used.

2

DESCRIPTION OF THE MACHINE

A) 

Switch

Turns the machine on and off, and also regulates the

welding voltage range.

B)  

Setting knob

This knob serves to adjust the welding wire speed.

C) 

Ground cable

D)  

Yellow LED 

Lights only when the thermostat is tripped and inter-

rupts the machine operation.

E)  

Green LED

Indicates that the machine is turned on.

F)   

Welding torch

G)  

Handle

Use this handle to lift the machine.

3    GENERAL DESCRIPTIONS

3.1  SPECIFICATIONS

This welder is used for welding soft steel, stainless steel

and aluminium.

3.2  EXPLANATION OF TECHNICAL SPECIFICATIONS

Serial number, which must always be indicated 

in any inquiry regarding the welding machine.

U

0

Secondary no-load voltage.

X

The duty cycle expresses the percentage of 

10 minutes during which the welding machine 

can run at a certain current without overheating.

Example: X = 60% at I2 = 100 A

This means that the machine can weld with a 

current I2 = 100A for 6 out of 10 minutes, thus 

60%.

I

2

Welding current

U

2

Secondary voltage with welding current I2

U

1

Rated power voltage.

1~60Hz

Single-phase 60-Hz power supply.

I

1

Current absorbed at the corresponding welding  

current I

2

IP21

Degree of housing protection. 

Grade one as the second digit means that this 

device is not suitable for use outdoors in the rain.

Fig. 1

C

F

G

D

B

E

A

Summary of Contents for MIG135

Page 1: ...OPERATING INSTRUCTIONS 3 300 997 FOR MODELS MIG135 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS ...

Page 2: ...s does not burn safely with torches Do not use torches with acetylene gas Read and follow instructions Uncontrolled burning can cause injury Materials can cause sparks or flying metal when heated which can cause fire Wear safety shield and protective clothing user and bystanders Sparks fire and flying metal can cause injury WARNING Electrical shock can result from absence of grounding prong Do not...

Page 3: ...r intake points of this welding machine The warranty shall become void if any type of filtering device is used 2 DESCRIPTION OF THE MACHINE A Switch Turns the machine on and off and also regulates the welding voltage range B Setting knob This knob serves to adjust the welding wire speed C Ground cable D Yellow LED Lights only when the thermostat is tripped and inter rupts the machine operation E G...

Page 4: ...re roller to pre vent the wire feed motor from starting accidentally Press the torch trigger and release it only when the weld ing wire comes out Welding wire can cause puncture wounds Never aim the torch at parts of the body other people or metals when loading the welding wire Screw the contact tip back on making sure that the hole diameter corresponds to the wire used Slide the tapered gas weldi...

Page 5: ...le and the contact tip Make sure the outlet hole of the contact tip has not expanded excessively if so replace Strictly avoid striking the torch or allowing it to suffer violent impact 6 2 TROUBLESHOOTING GUIDE 7 SAFETY PRECAUTIONS 7 1 FIRE WARNING Avoid causing fire because of sparks slag hot metal or pieces Make sure that suitable fire fighting equipment is available close to welding area Remove...

Page 6: ...e A long exposure to high concentrations may cause headaches nasal throat and eye irritation as well as serious congestions and chest pains IMPORTANT DO NOT USE OXYGEN FOR VENTILATION Gas leaks in a confined space should be avoided Leaked gas in large quantities can change oxygen con centration dangerously Do not bring gas cylinders into a confined space DO NOT WELD where solvent vapors can be dra...

Page 7: ...re of the switch s location Frequently inspect the power supply cable Disconnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without installed covers Always replace any damaged parts of the unit with ori ginal material Never disconnect unit safety devices Make sure that the power supply line is equipped with a properly grounded plug Make...

Page 8: ...OT 17 CKSB7065370 THERMOSTAT 18 CKSB7028370 THERMOSTAT SUPPORT 19 5802474 BACK PANEL 20 5801831 UNDERCARRIAGE 21 CKS246983 EARTH CABLE 22 CKS246994 SWITCH 23 5802179 PANEL 24 3070081 FRAME 25 CKS251061 PROTECTION 26 CKS246945 KNOB 27 CKS260447 KNOB 28 CKS251060 PROTECTION 29 CKS251045 CIRCUIT BOARD 30 CKS246951 DRIVE ROLL 31 MIG1155 TORCH 39 MIG1153 STEEL LINER 39 MIG1157 TEFLON LINER 40 3190066 S...

Page 9: ...9 MODEL MIG135 ...

Page 10: ...10 ...

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