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6

Allow the welded material to cool down before

touching it or putting it in contact with combusti

ble or flammable material.

Do not weld parts with hollow spaces, containing flam-

mables.

Do not work under conditions with high concentrations

of combustible vapours, gases, or flammable dust.

Always check the work area half an hour after welding

so as to make sure that no fire has started.

Do not keep any combustible material such as lighters

or matches in your pockets.

7.2  BURNS

WARNING!

Wear protective clothing in order to protect 

against burns  caused by ultraviolet radiation 

given off by the arc, and from weld metal sparks

and slag.

Wear protective gloves designed for use in wel

ding, hat and high safety-toe shoes. Button shirt 

collar and pocket flaps, and wear cuff-less trou-

sers to avoid entry of sparks and slag.

Wear helmet with safety goggles and 

glasses with side shields underneath, 

appropriate filter lenses or plates (protec-

ted by clear cover glass). This is a MUST for welding to

protect the eyes from radiant energy and flying metal.

Replace cover glass when broken, pitted, or spattered.

Avoid oil or greasy clothing. A spark may ignite them.

Hot metal such as electrode stubs and workpieces

should never be handled without gloves.

Ear plugs should be worn when working on 

overhead or in a confined space. A hard hat 

should be worn when others work overhead.

Flammable hair preparations should not be used by

persons intending to weld or cut.

7.3 FUMES

WARNING!

Welding operations give off harmful fumes and 

metal dusts which may be hazardous to your 

health, therefore:

Work in a well-ventilated area.

Keep your head out of fumes. 

In closed areas, use suitable exhaust fans.

If ventilation is not enough, use breathing 

apparatus approved for this procedure.

Clean the material to be welded of any solvents or halo-

gen degreasers. Some clorine solvents may decompose

with the radiation emitted by the arc, and create phosge-

ne gas.

Do not weld plated metals or those containing lead,

graphite, cadmium, zink, chrome, mercury or beryllium,

unless you have the proper breathing apparatus.

The electric arc creates ozone. A long exposure to high

concentrations may cause headaches, nasal, throat and

eye irritation as well as serious congestions and chest

pains.

IMPORTANT: DO NOT USE OXYGEN FOR VENTILATION.

Gas leaks in a confined space should be avoided.

Leaked gas in large quantities can change oxygen con-

centration dangerously. Do not bring gas cylinders into a

confined space.

DO NOT WELD where solvent vapors can be drawn into

the welding atmosphere or where the radiant energy can

penetrate to atmospheres containing even minute

amounts of trichloroethylene or perchloroethylene.

7.4  EXPLOSIONS

WARNING!

Do not weld above or near containers under 

pressure.

Do not weld in environments containing 

explosive dusts, gases or vapors.

This welding machine uses inert gases such as CO2,

ARGON, or a mixture of ARGON + CO2 for the protection

of the arc, thus you should take special precautions:

A

) CYLINDERS 

Do not directly connect cylinder to the machine gas

hose without a pressure regulator.

Handle or use pressure cylinders in conformity with the

existing rules.

Do not use leaking or damaged cylinders.

Do not use cylinders which are not well secured.

Do not carry cylinders without the protection of the

installed valve.

Do not use cylinders whose content has not been

clearly identified.

Never lubricate cylinder valves with oil or grease.

Do not put the cylinder in electrical contact with the arc.

Do not expose cylinders to excessive heat, sparks, mol-

ten slags or flame.

Do not tamper with the cylinder valves.

Do not try to loosen tight valves by means of hammers,

keys, or any other object.

NEVER DEFACE or alter name, number, or other

markings on a cylinder.

Do not lift cylinders off the ground by their valves or

caps, or by chains, slings or magnets.

Never try to mix any gases in a cylinder.

Never refill any cylinder.

Cylinder fittings should never be modified or exchan-

ged. 

B

) PRESSURE REGULATORS

Keep pressure regulators in good condition. Damaged

regulators may cause damages or accidents, they should

only be repaired by skilled personnel.

Do not use regulators for gases other than those for

which they are manufactured.

Never use a leaking or damaged regulator.

Never lubricate regulators with oil or grease.

C

) HOSES

Replace hoses which appear damaged.

Keep the excess hose wound and out of the working

area in order to avoid any damage.

Summary of Contents for MIG135

Page 1: ...OPERATING INSTRUCTIONS 3 300 997 FOR MODELS MIG135 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS ...

Page 2: ...s does not burn safely with torches Do not use torches with acetylene gas Read and follow instructions Uncontrolled burning can cause injury Materials can cause sparks or flying metal when heated which can cause fire Wear safety shield and protective clothing user and bystanders Sparks fire and flying metal can cause injury WARNING Electrical shock can result from absence of grounding prong Do not...

Page 3: ...r intake points of this welding machine The warranty shall become void if any type of filtering device is used 2 DESCRIPTION OF THE MACHINE A Switch Turns the machine on and off and also regulates the welding voltage range B Setting knob This knob serves to adjust the welding wire speed C Ground cable D Yellow LED Lights only when the thermostat is tripped and inter rupts the machine operation E G...

Page 4: ...re roller to pre vent the wire feed motor from starting accidentally Press the torch trigger and release it only when the weld ing wire comes out Welding wire can cause puncture wounds Never aim the torch at parts of the body other people or metals when loading the welding wire Screw the contact tip back on making sure that the hole diameter corresponds to the wire used Slide the tapered gas weldi...

Page 5: ...le and the contact tip Make sure the outlet hole of the contact tip has not expanded excessively if so replace Strictly avoid striking the torch or allowing it to suffer violent impact 6 2 TROUBLESHOOTING GUIDE 7 SAFETY PRECAUTIONS 7 1 FIRE WARNING Avoid causing fire because of sparks slag hot metal or pieces Make sure that suitable fire fighting equipment is available close to welding area Remove...

Page 6: ...e A long exposure to high concentrations may cause headaches nasal throat and eye irritation as well as serious congestions and chest pains IMPORTANT DO NOT USE OXYGEN FOR VENTILATION Gas leaks in a confined space should be avoided Leaked gas in large quantities can change oxygen con centration dangerously Do not bring gas cylinders into a confined space DO NOT WELD where solvent vapors can be dra...

Page 7: ...re of the switch s location Frequently inspect the power supply cable Disconnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without installed covers Always replace any damaged parts of the unit with ori ginal material Never disconnect unit safety devices Make sure that the power supply line is equipped with a properly grounded plug Make...

Page 8: ...OT 17 CKSB7065370 THERMOSTAT 18 CKSB7028370 THERMOSTAT SUPPORT 19 5802474 BACK PANEL 20 5801831 UNDERCARRIAGE 21 CKS246983 EARTH CABLE 22 CKS246994 SWITCH 23 5802179 PANEL 24 3070081 FRAME 25 CKS251061 PROTECTION 26 CKS246945 KNOB 27 CKS260447 KNOB 28 CKS251060 PROTECTION 29 CKS251045 CIRCUIT BOARD 30 CKS246951 DRIVE ROLL 31 MIG1155 TORCH 39 MIG1153 STEEL LINER 39 MIG1157 TEFLON LINER 40 3190066 S...

Page 9: ...9 MODEL MIG135 ...

Page 10: ...10 ...

Page 11: ...11 ...

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