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• Only connect this smoker to a Type 1 cylinder valve. The Type 1 valve can be identified with the large external

threads on the valve outlet.

• Do NOT connect to a propane cylinder 

other than

 a 20 lb. (9.1 kg) capacity.

• Do NOT connect to a cylinder that uses any other type of valve connection device.
• Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber

seal can cause a gas leak, possibly resulting in an explosion, fire or severe bodily harm.

• Turn off the cylinder valve when your smoker is not in use.
• Handle the tank with care.
• Always secure the cylinder in an upright position.
• Never connect an unregulated LP gas cylinder to your smoker.
• DO NOT expose LP gas cylinders to excessive heat or ignition sources.
• DO NOT store a spare LP gas cylinder under or near your smoker.
• Never fill an LP cylinder beyond 80% full.
• If the instructions above are not followed exactly, a fire causing death or serious injury may occur.
• Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

DANGER

• DO NOT store a spare LP gas cylinder (full or empty) under or near your smoker. This could cause excess pressure

to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal injury, including death.

• Propane gas is heavier than air and will collect in low areas. Proper ventilation is extremely important. Keep

the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

• DO NOT insert any foreign objects into the cylinder valve outlet as this could damage the rubber seal. Do not

use propane tank with a damaged rubber seal. A damaged rubber seal can cause a gas leak, possibly resulting 
in explosion, fire, severe bodily harm, or death. Inspect rubber seal for cracks, wear or deterioration prior to use.

• Always keep cylinder (tank) in upright position during use, transit or storage.

• DO NOT attempt to connect smoker, as purchased for LP (propane) gas, to any other fuel supply source such 

as a natural gas line.

• Do not use any other pressure regulator/hose assembly other than the one supplied with your smoker. 

Replacement pressure regulator/hose assembly must be part No SH9916-26, which can be obtained by 
contacting customer service at 1-866-475-5180 (Monday–Friday, 8:30 am–4:30 pm, CST)

• Do not attempt to adjust or repair a regulator. The regulator is designed to operate at a maximum output 

pressure of 11 inches of water column (2.74 kPa).

• Ensure the tank valve is closed prior to connecting the LP gas cylinder to your smoker. Turn the valve knob 

clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose 
safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the
hose and regulator before connecting cylinder to smoker. Read and follow all warnings on the LP cylinder.

WARNINGS AND SPECIFICATIONS

WARNINGS AND SPECIFICATIONS

LP Gas Cylinder Installation

Hose & Regulator Installation

18

Summary of Contents for SH3616DW

Page 1: ...TION NECESSARY FOR PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING AND USE OF THE APPLIANCE FOLLOW ALL WARNINGS AND INSTRUCTIONS WHEN USING THE APPLIANCE KEEP THIS MANUAL FOR FUTURE REFERENCE CUSTOMER SERVICE 1 866 475 5180 Monday Friday 8 30am 4 30pm CST www olp inc com ...

Page 2: ...ssmokerinoronarecreationalvehicleand orboat DONOTallowgreaseorhotdrippingstofallonhoseandregulatorassembly Ifthisoccurs turngassupplyOFF atonce Emptygreasetray cupandcleanthehoseandregulatorassemblyandinspectfordamagebeforeuse FOROUTDOORUSEONLY DONOToperateindoorsorinanenclosedareasuchasagarage shedorbreezeway Keepchildrenandpetsawayfromhotsmoker DONOTallowchildrentouseorplaynearthissmoker DONOTus...

Page 3: ... this appliance will provide you with years of delicious food and cooking enjoyment IMPORTANT Whenyouun packyoursmoker removeallpartsand packagingmaterialfromtheboxandinsidethesmoker Makesureyouhavealltheitemsonthepartslist Carefully checktheunitandmakesurethereisnodamage IFYOUHAVEANYPROBLEMSWITHTHISPRODUCTORTHEREAREMISSINGOR DAMAGEDPARTS PLEASECALL CUSTOMER SERVICE TOLLFREE 1 866 475 5180 Monday ...

Page 4: ...25 6 2 6 2 6 1 6 1 1 1 4 1 1 1 12 7 2 7 2 1 1 1 3 26 26 27 10 15 23 14 13 20 16 19 18 20 16 13 28 2 17 28 1 PartsandToolList Note Forassistance includingmissingordamagedparts call tollfree1 866 475 5180from8 30am 4 30pmCentralTime Monday Friday 4 7 3 _ ...

Page 5: ...ontrol Knob PS4415 19 8 4 Air Damper SH3616DW 08 9 2 Tube Burner SH3616DW 09 Yes 10 1 Grease Pan SH3616DW 10 11 1 1 Left Rear Leg SH3616DW 11 1 11 2 1 Right Rear Leg SH3616DW 11 2 11 3 1 Left Front Leg SH3616DW 11 3 11 4 1 Right Front Leg SH3616DW 11 4 12 10 S Hook Sausage Hook SH3616DW 12 13 2 Side Table SH3616DW 13 14 2 Wood Chip Tray SH3616DW 14 15 2 Water Pan PS4400 15 16 2 Cart Bottom Ends SH...

Page 6: ...es 4 Pull out cabinet assembly from carton 5 Turn cabinet assembly upside down then follow assembly steps Note Carefully when cutting the straps that holding the carton together Cut the carton sleeve so that it can lay down flat to provide a clean surface to assembly your smoker Remove all packing materials and parts from inside cabinet Check and make sure all parts available after unpacked also i...

Page 7: ...ocedure With phillips head screwdriver attach Air Dampers to the outside of the right and left sides of Lower Cabinet with screw washer and nut listed here Locate Lower Cabinet Assembly 2 Control Knobs Locate 2 Air Dampers 2 10 24 x 1 2 Screws 2 10 24HexNuts 2 M5SpringWashers AirDamper AirDamper 7 Control Knobs ...

Page 8: ...r Leg Left Front Leg 9 1 4 20 x 5 8 Screws Locate 2 Cart Bottom Ends Cart Bottom Center 2 2 Front BackSupportTubes 20 1 4 20 x 1 2 Screws Step 3 Step 4 Procedure Attach Legs shown here to lower cabinet with 9 screws Do not tighten yet LeftFrontLeg RightFrontLeg LeftRearLeg BackSupport Tubes Cart Bottom Center CartBottom End CartBottom End FrontSupport Tubes 8 ...

Page 9: ...m Table Assembly to the bottom of the legs with 6 screws listed Do not tighten yet Procedure Attach Right Rear Leg to the Cabinet with 3 screws as shown Attach Bottom Table Assembly to Right Rear Leg with 2 screws as shown Tighten all screws at this point LeftFront Leg RightRear Leg 1 4 20 1 2Screws 1 4 20 5 8Screws LeftRear Leg RightFront Leg 9 ...

Page 10: ...s into the bottom of the front Legs as shown here Screw the Non Locking Casters into the bottom of the back legs Procedure Attach Condiment Basket to Right and Left Front Legs with 6 screws as shown here The Lighting Rod can be attached as shown Non Locking Casters Locking Casters Condiment Basket LightingRod FrontofLowerCabinetAssembly RightFrontLeg LeftFront Leg 10 ...

Page 11: ...ase Tray into Lower Cabinet as shown Tank Block Side and Brackets Tank Procedure Attach Brackets Block Back to the Legs with 8 screws as shown here Locate 2 Brackets TankBlock Side 2 8 Brackets Tank Block Back 10 24 x 1 2 Screws Locate Grease Tray 11 ...

Page 12: ...n Attach Side Table Support Brackets to Legs using 2 10 24 x 1 3 8 Screws and 2 10 24 Lock Nuts Tighten enough to allow for free rotation Repeat same procedure for the other Side Table SideTable Hinges Locate Gas Tank Retainer Wire Zip tie Step 11 Procedure Attach the Gas Tank Retainer Wire to the Bottom Table Assembly as shown here Attach gas hose with Zip tie to right rear leg securely 12 ...

Page 13: ...5 8 Screws Step 13 Step 14 Step 15 Procedure Slide 2 Wood Chip Trays into Lower Cabinet Procedure RemovetheCabinetRightandLeft Doorsandsettothesidefornow AttachAirDamperstobothsidesof theUpperCabinetusingscrews nuts andwasherslistedhere Procedure Attach Side Handles to both sides of the Upper Cabinet using screws listed here WoodChip Trays AirDamper SideHandle AirDamper 13 ...

Page 14: ...Cabinet with pre assembled screws Procedure Attach Cooking Grid Hooks to the back of Upper Cabinet as shown here with listed screws WaterFill DoorHandle 14 Locate 1 AA Battery Step 18 Procedure Remove black cap from igniter module Insert AA battery with end facing out then screw black cap back in place firmly See lighting instructions to light smoker Note Makesuredonotcrossthreadwhenscrew igniterc...

Page 15: ... Procedure Place Water Pan Support onto Cabinet Assembly as shown Procedure Place Water Pans into the large openings in the Water Pan Support as shown Procedure Place Cooking Grid Supports in holes on both sides of Upper Cabinet Make sure Supports line up with opposite side Supports WaterPans CookingGrid Supports 15 ...

Page 16: ... Door Step 22 Step 23 Step 24 Procedure Slide Cooking Grids into the Cooking Grid Supports as shown here Procedure Place S Hooks onto the top Cooking Grid as shown here Procedure Attach Doors to Upper Cabinet Assembly as shown here Slide Door Pins down into Hinge Holes on the Cabinet Assembly 16 ...

Page 17: ...t pre assembled with each Heat Indicator Procedure Attach Door Handles to both Doors using the flat washers spring washer and nut pre assembled with each Door Handle Place a flat washer on each side of the door and the spring washer and nut go on the inside of the Door ASSEMBLY OF YOUR SMOKER IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS 17 ...

Page 18: ...eep theventilationopening s oftheLPgascylinderenclosurefreeandclearfromobstructionsanddebris DONOTinsertanyforeignobjectsintothecylindervalveoutletasthiscoulddamagetherubberseal Donot usepropanetankwithadamagedrubberseal Adamagedrubbersealcancauseagasleak possiblyresulting inexplosion fire severebodilyharm ordeath Inspectrubbersealforcracks wearordeteriorationpriortouse Alwayskeepcylinder tank inu...

Page 19: ...der valve outlet Ensure that the device is centered properly 9 Turn the large coupling nut clockwise by hand and tighten to a full stop Take care not to cross thread the coupling nut onto the cylinder valve Do not use tools to tighten connection Note If you are unable to make the connection repeat Steps 7 and 8 CONNECTING THE LP GAS CYLINDER TO THE SMOKER he LP Gas Cylinder must be a 20 pound cyli...

Page 20: ...out of the reach of children and shall not be stored in a building garage or any other enclosed area Do not connect to propane cylinder exceed a 20 lbs 99 1 kg capacity LP Cylider Capacity and Specifications The 20 lb 9 1 kg LP cylinder used with this smoker must conform to the following requirements Diameter 12 30 5cm Height 18 45 7cm WARNINGS Keep the fuel supply hose away from any heated surfac...

Page 21: ...e of 50 water and 50 liquid dishwashing soap 2 Open the doors 3 Ensure all control knobs are set to the OFF position 4 Turn on the gas at the Propane Tank Valve Turn the Valve knob counter clockwise to fully open If you hear a rushing sound or smell gas turn the gas off Tighten any leaking connections If leak is detected at connection knob and tightening does not stop leak re inspect propane tank ...

Page 22: ...rned down 5 If the wood chips have completely burned in the wood chip tray remove the tray from the smoker Caution ThewoodchiptrayandlidwillbeHOT evenifthehandleisnot 6 Dump the burned wood chips from the wood chip tray The wood chip tray lid will stay attached to the wood chip tray during this process Always dump the burned wood chips in a metal pan with water to extinguish the wood chips 7 With ...

Page 23: ...above and continue with the following steps 2 Remove the wood chip trays from the smoker Strike a paper match and place it into the burn chamber next to the burner 3 Quickly turn the control knob to the light high setting If the burner does not light within 4 or 5 seconds turn the control knob off wait 5 minutes and repeat the process 4 If the burner flame is accidentally extinguished turn the con...

Page 24: ...f meat but our recommended temperature is between 210 and 240 degrees Fahrenheit The temperature gauge on the door will provide an approximate temperature inside the smoker but it is not exact To measure the exact temperature we suggest the use of a standard oven thermometer or a digital thermometer that will also measure the internal temperature of the food NOTE The smoker can be used with only o...

Page 25: ...r other foreign particles from clogging the regulator hang the end of the regulator hose from the side handle using the supplied S hook During each use inspect the flames at the burner A good flame should be blue with a yellow tip about 1 inch in length If flames are excessively yellow and irregular oil residue and food deposits may be collecting on the burner Try cleaning the burner surface and t...

Page 26: ...ef Med Ground Beef 160 degrees Veal Lamb Pork Beef Well done 170 degrees Poultry 180 degrees GoodTongs or Meat Hook Use a heavy duty set of tongs to rotate meat in the smoker because in some cases you may be smoking a very large cut of meat I prefer a meat hook for ease of use and it does not knock any rub or sauce off of the meat Good Oven Mitts Heavy duty mitts will assist you in moving hot smok...

Page 27: ... Use juice from pan to poor over sliced meat or for dipping SmokingTechniques Smoked Halibut Select a nice fresh thick filet Wash filet thoroughly in cold water and lay on paper towel until water is not visible Melt a whole stick of butter in the microwave and sprinkle a liberal amount of Dill weed in the melted butter Lay filets on aluminum foil and fold a lip around edges to contain the butter W...

Page 28: ...will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our address without first obtaining a return authorization number from our customer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure...

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