Smoke hollow D4015B Assembly, Care & Use Manual Download Page 18

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Troubleshooting Guide

SYMPTOM

CAUSE

SOLUTION

No Power to controller

Not plugged into outlet

Plug into power source

(No Beep when plugged

House breaker tripped

Reset breaker

into outlet)

Bad connection at controller

Unplug connection and reconnect. Reference

how to access/replace controller instructions

Bad connection at PCB

Unplug connection and reconnect. Reference

(Power Control Board)

how to access/replace PCB instructions

Faulty PCB (Power Control Board)

Call OLPI for replacement. Reference

how to access/replace PCB instructions

Faulty Controller

Call OLPI for replacement. Reference

how to access/replace controller instructions

Faulty body wiring

Call OLPI for replacement.

Power light not on (Controller

Appliance not powered on

Press on/off button

beeps when plugged in)

Faulty controller

Call OLPI for replacement. Reference

how to access/replace controller instructions

No display on controller

Controller temp is below -10°F (-23°C)

Remove controller from unit and bring to temp

(Power light is on)

above 0°F (-18°C)

Faulty controller

Call OLPI for replacement. Reference

how to access/replace controller instructions

Heating light not on

Smoking program not set

Set Temp and Time in smoking program,

wait 60 seconds for heating

Faulty controller

Call OLPI for replacement. Reference

how to access/replace controller instructions

Faulty body wiring

Call OLPI for replacement.

Element not on

Bad connection at HTL

Unplug connection and reconnect. Reference

how to access/replace HTL instructions

Bad connection at the element

Unplug connection and reconnect. Reference

how to access/replace element instructions

Faulty HTL

Call OLPI for replacement. Reference

(High Temp Limit Safety Shut-off)

how to access/replace HTL instructions

Faulty element

Call OLPI for replacement. Reference

how to access/replace element instructions

Meat Probe does not

Bad connection at the meat probe

Unplug connection and reconnect. Reference

read on controller

how to access/replace meat probe instructions

Faulty meat probe

Call OLPI for replacement. Reference

how to access/replace meat probe instructions

Faulty controller

Call OLPI for replacement. Reference

how to access/replace controller instructions

Summary of Contents for D4015B

Page 1: ...EMBLY CARE USE MANUAL WITH IMPORTANT WARNING SAFETY INFORMATION PLEASE SAVE THESE INSTRUCTIONS Approximate assembly time 20 minutes Tools needed for assembly Phillips head screwdriver 5002887 For Models D4015SS D4015B DigitalElectricSmoker ...

Page 2: ...llowingrequirements Ifalonger detachablepower supplycordorextensioncordisused themarkedelectricalratingof thecordsetorextensioncordshouldbeatleastasgreatastheelectricalratingoftheappliance Theextensioncordmustbeagrounding type3 wirecord Outdoorextensioncordsmustbeusedwithoutdooruseproductsandaremarkedwithsuffix W and withthestatement SuitableforUsewithOutdoorAppliances CAUTION Toensurecontinuedpro...

Page 3: ...chascharcoalbriquettesorheatpellets arenottobeusedintheelectricsmoker Neverusetheelectricsmokerasaheater READCARBONMONOXIDEHAZARDONPAGE2 Usetheelectricsmokeronlyonalevel stablesurfacetopreventtipping TheelectricsmokerisHOTwhileinuseandwillremainHOTforaperiodoftimeafterwards Usecaution DonottouchHOTsurfaces Usehandlesorknobs Donotallowanyonetoconductactivitiesaroundtheelectricsmokerduringorfollowin...

Page 4: ...nt has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interfer...

Page 5: ...PartsandToolList Tools needed for assembly Phillips head screwdriver 12 34 5 ...

Page 6: ...nob 1 13 13 WheelAssembly 2 14 14 FootPads 2 15 15 GridTracks 8 16 16 CookingGrids 4 17 17 WaterPan 1 18 18 WoodChipBoxCover 1 19 19 ReflectorPlateRail 2 20 20 MeatProbe 1 21 21 SmokeElement 1 22 22 HeatElement 1 23 23 WoodChipBoxRails 2 24 24 PowerCircuitBoard 1 25 25 BottomPanel 1 26 26 BackPanel 1 27 27 LEDLight 1 28 28 Lense LEDLight 1 29 29 WaterPanFillDoor 1 30 30 WaterPanFillSpout 1 31 39 W...

Page 7: ...bolts ToolsNeeded Phillips Screwdriver Procedure Turn the smoker cabinet upside down Position the wheels into the back pockets as shown Fasten each wheel with 4 M6 x 20 bolts Attach each front pad with a M8 x 30 bolt as shown Return smoker cabinet to it s normal upright position Step 1 7 ...

Page 8: ... 2 M5 x 40 bolts ToolsNeeded Phillips Screwdriver Procedure Use 2 M6 x 20 bolts to assemble the Rear Handle to the smoker cabinet Screw the Vent Knob to the Rear Vent as shown Note Handtightenknob Procedure Use 2 M5 x 40 bolts to assemble the Door Handle as shown Door Handle Rear Handle Rear Vent Knob Step 2 Step 3 8 ...

Page 9: ...he smoker The dimples on the side of the wood chip box cover should sit into the recesses in the wood chip box rails Position the water pan onto the reflector plate rails on the sides of the smoker as shown The tabs on the sides of the water pan will fit into the slots in the reflector rails as shown Step 4 WoodChipBoxRails WaterPan WoodChipBoxCover 9 ...

Page 10: ...the holes in the left side of the smoker Repeat the procedure for the right side making sure the grid supports on the left side and right side are at the same height so the cooking grids are level Assemble the water pan fill spout to the water pan fill door as shown below Grid Supports Step 5 WaterPan FillSpout 10 ...

Page 11: ...d None Procedure Place the 4 cooking grids into the cooking grid supports as shown Make sure the angled portion of the grid is slid in first Procedure Slide the wood chip box assembly into the rails in the smoker Slide the grease tray into the opening on the smoker as shown WoodChipBox Assembly GreaseTray Cooking Grids 11 ...

Page 12: ...ASSEMBLY OF YOUR SMOKER IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS SmokerAssembly 12 ...

Page 13: ...f way and looking through the slots in the wood chip box lid to see if the wood has burned down 5 If the wood chips have completely burned in the wood chip box remove the box from the smoker Caution ThewoodchipboxandlidwillbeHOT evenifthehandleisnot 6 Dump the burned wood chips from the wood chip box The wood chip box lid will stay attached to the wood chip box during this process Always dump the ...

Page 14: ...capethroughseamsandturntheinsideofsmokerblack Thisisnormal Tominimizesmokelossaround door the door latch can be adjusted to further tighten door seal against body Opening smoker door during cooking process may extend cooking time due to heat loss When outside temperature is cooler than 65 F 18 C and or altitude is above 3 500 feet 1067m additional cooking time may be required To ensure that meat i...

Page 15: ...ature and probe temperature after the COLD SMOKE button is pushed Outside temperatures may affect your ability to cold smoke If your internal temperature in your smoker is higher than 125 F the LED screen will inform you that your unit is too hot by displaying 2 hot When the FASTSMOKE button is pressed the LED will light solid while the program is in operation The FAST SMOKE button serves 2 functi...

Page 16: ...be will not disengage the elements The ARROWCONTROL buttons allow you to change the time and temperature up and down accordingly When you press the UP DOWN ARROW button the time will change in 1 hour increments or 10 minute increments and the temperature will change in 5 F increments If you push and hold the UP DOWN ARROW button for 3 seconds or more the time and temperature will scroll at a faste...

Page 17: ...r presses the Check Time Temp or Probe button the display will change to the current time remaining the current temperature or the current probe temperature By holding the Set Time or Temp button for 3 seconds during the hot or cold smoke cycle the LED will flash the current set time or temperature The time or temperature can be changed by using the up and down arrows as defined above The change c...

Page 18: ...ght is on above 0 F 18 C Faulty controller Call OLPI for replacement Reference how to access replace controller instructions Heating light not on Smoking program not set SetTemp andTime in smoking program wait 60 seconds for heating Faulty controller Call OLPI for replacement Reference how to access replace controller instructions Faulty body wiring Call OLPI for replacement Element not on Bad con...

Page 19: ...adjust latch so door seals completely around appliance Appliance not level Move appliance to level surface and adjust height Water pan not in proper location Align water pan so grease from door goes into water pan Grease tray is full Empty grease tray and reinstall under smoker Drain holes are clogged inside smoker Clean drain holes in smoker bottom No smoke No wood chips Add wood chips See adding...

Page 20: ...ater pan and cooking grids back into smoker 15 Plug smoker back into an electrical outlet HeatElementBracket 4screws Heat Element Wires FigureA1 FigureA4 FigureA3 RearVent 6screws FigureA2 Removal 1 Make sure smoker is turned OFF and is unplugged from the electrical outlet 2 Remove all cooking grids and water pan from smoker 3 Remove rear handle 2 screws FigureA1 4 Remove rear vent 6 screws Figure...

Page 21: ...smoker to remove PartReplacementGuide Installation 8 Position new High Temp Limit Safety Switch on back of smoker where original switch was in place 9 Using 2 bolts and nuts secure High Temp Limit Safety Switch to inner back panel 10 AttachwiresontotabsofnewHighTempLimitSafetySwitch 11 Reattach rear panel 17 screws 12 Reattach rear vent 6 screws 13 Reattach rear handle 2 screws 14 Place water pan ...

Page 22: ...utlet Removal 1 Make sure your smoker is OFF and is unplugged 2 Remove all cooking grids and water pan from smoker 3 Remove wood chip box tent wood chip box and grease tray 4 Lay the smoker on its side as shown FigureC2 5 Remove bottom panel 16 screws 6 Remove wires from Power Control Board FigureC3 7 Remove Power Control Board 2 screws FigureC3 Installation 8 Place the new power control board in ...

Page 23: ...omundersideofcontrolpanel FigureD1 4 Carefullyliftcontrolpanelupandoffofsmoker Becarefulnot topullcontrolpanelfarfromsmokeraswiresareshort 5 Disconnect wire for Meat Probe Note Mark or remember where connector goes FigureD2 6 Carefully remove two screws holding Meat Probe bracket to smoker panel face and pull Meat Probe thru front face of smoker FigureD3 Installation 7 Push Meat Probe thru hole in...

Page 24: ... thermometer is a must to cook large pieces of meat to make sure it is done internally InternalTemperatures for Select Meats Cooked Ham 140 degrees Ham Beef Med Ground Beef 160 degrees Veal Lamb Pork Beef Well done 170 degrees Poultry 180 degrees GoodTongs or Meat Hook Use a heavy duty set of tongs to rotate meat in the smoker because in some cases you may be smoking a very large cut of meat I pre...

Page 25: ...l apart with ease your ribs are done Take out of smoker and let stand on serving platter until cool enough to eat Total cooking time should not be more than 3 1 2 hours total Smoked Beef Brisket Select a 6 to 8 lb packer trimmed brisket that has a little marble to it but not too much Feel free to trim as much fat as desired Use your favorite beef rub we recommend using Head Country All Purpose rub...

Page 26: ...n smoker You may baste with butter for more moisture if you like When turkey skin reaches your desired color remove turkey from smoker place in aluminum foil pan and cover with aluminum foil tightly Place covered pan in smoker and continue cooking at 225 degrees Check internal meat temperature where the thigh meets the side of the turkey every half hour for doneness Turkey should take around 45 mi...

Page 27: ...d the fish Lay the salmon fillets on top of the cure The cure should extend 1 2 inch beyond the edges of the fish on each side Spread the remaining cure on top so it covers the fish completely 3 Cover the dish with plastic wrap and cure the fish in the coolest part of your refrigerator for 24 to 48 hours 4 Gently rinse the cure off the salmon under cold running water Place the salmon in a large bo...

Page 28: ...our address without first obtaining a return authorization number from our customer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO 64850 This warranty may give you specific legal rights that vary by state OutdoorLeisureProducts Inc 5400DoniphanDrive Neosho MO64850 w...

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