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SERIES 28RTS/HE BOILER INSTALLATION AND OPERATION INSTRUCTIONS

AVERTISSMENT. Assurez-vous de bien suivre les instructions données dans cette 
notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout 
dommoge matériel, toute blessure ou la mort

Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides infl ammables 
à proximité de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
•  Ne pas tenter d’allumer d’appareil.
•  Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le 

bâtiment.

•  Appelez immédiatement votre fournisseur de gas depuis un voisin. Suivez les ins-

tructions du fournisseur.

•  Si vous ne purvez rejoindre le fournisseur, appelez le service des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service 
d’entretien qualifi é ou par le fournisseur de gaz.

CONTENTS

Before You Start .................................................. page 2
Boiler Ratings & Capacities ................................ page 3
Boiler Location .................................................... page 3
Combustion Air & Ventilation .............................. page 4
Chimney & Vent Pipe Connections ..................... page 5
Common Vent Systems ...................................... page 7
Boiler Assembly .................................................  page 8
General Piping Requirements .......................... page 16
Water Boiler Piping ........................................... page 17
Burner Installation ............................................ page 21
Electrical Wiring ................................................ page 21
Boiler Operation ...............................................  page 21
Boiler Checking & Adjustment .......................... page 22
Boiler Maintenance ........................................... page 23
Water Treatment ............................................... page 23
Repair Parts  ..................................................... page 25
Health Warnings ............................................... page 27

BEFORE YOU  START

This manual covers the assembly, installation, operation 
and maintenance of a Series RTS/HE hot water boiler.

The 28RTS/HE Series boilers are supplied completely 
knocked down for fi eld assembly, knocked down but with 
an assembled block or as complete factory assembled 
packaged boilers. All boiler components should be 
inspected for damage upon receipt. Any damage should 
be immediately reported to the trucker or wholesaler. All 
boiler components should be stored in a clean dry area. 
To obtain the safe, dependable, effi cient operation and 
long life for which this boiler was designed, these 
instructions must be read, understood and followed.

The Series 28RTS/HE boilers have been design 
certifi ed by CSA. Each unit has been constructed and 
hydro-statically tested for a maximum working pressure 
of 80 psi for water in accordance with Section IV of the 
A.S.M.E. Boiler and Pressure Vessel Code for cast iron 
boilers.

All aspects of the boiler installation must conform to the 
requirements of the authority having jurisdiction, or, in 
the absence of such requirements, to the National Fuel 
Gas Code, ANSI Z223.1/NFPA 54-latest revision or to 
the Installation of Oil Burning Equipment, ANSI/NFPA 
31. 

Where required by the authority having jurisdiction, the 
installation must conform to the Standard for Controls 
and Safety Devices for Automatically Fired Boilers, 
ANSI/ASME CSD-1.

In Canada, the installation must be in accordance with 
the requirements of CAN/CGA B149.1 or .2, Installation 
Code for Gas Burning Appliances and Equipment.

In the Commonwealth of Massachusetts the installation 
of a gas burner must be performed by a licensed 
plumber or gas fi tter.

The owner should maintain a record of all service work 
performed with the date and a description of the work 
done. Include the name of the service organization for 
future reference.

Direct all questions to your Smith Cast Iron Boiler 
distributor or contact the Smith Customer Service 
Department. Always include the model and serial 
numbers from the rating plate of the boiler in question.

Summary of Contents for SERIES 28RTS/HE

Page 1: ...ier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 963...

Page 2: ...assembled block or as complete factory assembled packaged boilers All boiler components should be inspected for damage upon receipt Any damage should be immediately reported to the trucker or wholesa...

Page 3: ...nsive property damage severe personal injury or death BOILER RATINGS CAPACITIES Before undertaking the installation of the RTS Series boiler check the boiler rating plate to ensure that the boiler has...

Page 4: ...200 7733 3600 23 227 3800 950 6129 1267 8162 3800 24 518 4000 1000 6452 1334 8592 4000 25 808 4200 1050 6775 1400 9022 4200 27 098 4400 1100 7097 1467 9451 4400 28 389 4600 1150 7420 1533 9881 4600 29...

Page 5: ...spection of the chimney must be performed Ensure that the chimney is clean properly constructed lined and properly sized see Figure 2 Table 2 lists the equivalent breeching and flue sizes required for...

Page 6: ...the boiler s smoke hood This includes the removal or alteration of any baffles Never install a vent pipe of a diameter smaller than that of the boiler smoke hood outlet Failure to comply with this wa...

Page 7: ...n ensuite d terminer si le coupetirage d borde l ouverture de d charge Utiliser la flamme d une allunette ou d une chandelle ou la fum e d une cigarette d un cigare ou d une pipe Always provide a mini...

Page 8: ...31 Installation of Oil Burning Equipment for oil burners Si la grosseur d une section du syst me d vacuation doit tr modifi e le syst me devrait tr modifi pour respecter les valeurs minimales des tabl...

Page 9: ...Never leak test the boiler using compressed air Failure to comply with this warning may result in property damage severe personal injury or death 1 Plug all openings in the boiler and fill it with wat...

Page 10: ...on draw rod and washer coating thread and washer on one end only Torque the draw rods from the end with anti seize washer Follow the steps as described below Do not completely tighten one side gradua...

Page 11: ...efficiency 28RTS HE comes with design certified heat transfer rod sets Each tube of 15 heat transfer rods will baffle one flue In order to obtain the high efficiency for which the boiler was designed...

Page 12: ...ut cover and tighten the nuts to 15 ft lbs 21 Nm 6 Apply a bead of high temperature silicone caulk around the perimeter of the cleanout cover to ensure an air tight seal Figure 10 Cleanout Cover Assem...

Page 13: ...xpansion pin item 7 through the hinge bosses to secure the door to the cover 3 Insert the hex bolt item 6 through the hole in the observation port cover 4 Install the spring nut and knob items 3 2 1 o...

Page 14: ...mokehood Installation Figure 13 1 Screw the four 5 16 18 x 1 1 2 in studs into the tapped holes around the smokehood opening in the back section 2 Apply smokehood insulation tape to smokehood 3 Place...

Page 15: ...arrangement for multiple heaters Burner Mounting 1 Clean the burner mounting flange to remove any rust or debris 2 Install the four 3 8 in x 1 1 4 in studs into the tapped holes in the burner mounting...

Page 16: ...Never use automotive antifreeze in the boiler or heating system If antifreeze is necessary it must be formulated specifically for hydronic heating systems such as ethylene or propylene glycol Failure...

Page 17: ...nstallation NOTE Install the smoke hood before proceeding 1 Install 3 in x 4 in NPT bushings in the two 4 in NPT tappings at the bottom of the back section Install two 3 in NPT x 3 in nipples with bal...

Page 18: ...gure 21 RTS Installation Figure 23 RTS Installed IMPORTANT NOTE A removable elbow or section of pipe must be attached to the Back Section return port to allow for RTS removal should maintenance be req...

Page 19: ...sonal injury or death Control Installation Locate the temperature pressure gage low water cutoff high limit and operating controls per Figures 17 24 and Table 5 Optional controls must be installed in...

Page 20: ...TE Some locations do not allow this solution to be used Check with the local authority having jurisdiction 4 Mix the cleaning chemicals with water to create a concentrated solution Pour the cleaning s...

Page 21: ...maximum trace of smoke The flue gas samples should be taken at the smoke hood Confirm proper burner adjustment with a calibrated combustion analyzer BURNER INSTALLATION WARNING The burner must be ins...

Page 22: ...ver exceed the maximum set point of 240 F 116 C The aquastat high limit cannot be repaired If it fails to function properly replace it CAUTION If the flue gas temperature exiting the smoke hood is les...

Page 23: ...ulation and rope seal If damaged or deteriorated replace them 10 Install the clean out covers and reseal them with a silicone caulk rated for 500 F 260 C 11 Install the left jacket panels and remount...

Page 24: ...Page 24 SERIES 28RTS HE BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 25 Boiler Assembly SIOM 161 Rev 1...

Page 25: ...let Increaser 16 to 18 69904 1 1 Smoke Hood Assembly 10 70633 1 1 1 16 1 Smoke Hood Assembly 12 70611 1 1 Smoke Hood Assembly 14 70612 1 1 1 1 1 Smoke Hood Assembly 16 70613 1 1 1 1 1 16a Smokehood in...

Page 26: ...nsulating Block 69645 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 34 Burner Mounting Plate Rope Seal 1 4 x 7 60026 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Can of Spray Adhesive 70492 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n s Flu...

Page 27: ...nting system pipes or chimney escaping into the living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or arou...

Page 28: ...WESTCAST INC 260 NORTH ELM STREET WESTFIELD MA 01085 TEL 413 562 9631 FAX 413 562 3799 In Canada 7555 Tranmere Drive Mississauga Ont L5S 1L4 905 670 5888 Fax 905 670 5782...

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