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Series SYJ3000

Operations Guide 1

Operation of actuator

When an actuator, e.g. cylinder, is to be operated  using a 

valve, take appropriate measures to prevent potential injuries to 

personnel caused by the actuator movement.

Stopping the cylinder in a midstroke position.

Using a 3 position closed center valve to hold a cylinder in a 

midstroke position is not recommended. Accurate stopping of 

the piston in a predetermined position is not possible due to the 

compressibility of air. Internal valve and cylinder leakage will 

cause the piston to drift if a midstroke position is held for any 

length of time. If midstroke positioning is required, please 

contact SMC.

Effect of back pressure when using manifold

Possible malfunction due to back-pressure may result when 

valves are used on a manifold. If this problem occurs take 

appropriate countermeasures.

Holding pressure (including vacuum)

Since the valve may have slight internal air leakage, it may not 

be suitable for holding pressure (including vacuum) in a tank or 

other vessel for an extended period of time.

Not suitable for use as an emergency shutoff valve

The valve represented in this catalog is not intended for use as 

an emergency shutoff valve. If the valve is used in this type of 

system, other positive shutoff components should be used in  

conjunction.

Maintenance space

Installation should consider that enough space is provided for 

maintenance (removal of valve, etc.).

Release of residual pressure

Install a method for the release of residual pressure for 

maintenance purpose.

Using in vacuum condition

When valve is used for switching vacuum, take precautions for 

the suction of external dust or other contaminants that may lead 

to valve malfunction.

System Design Precautions

Energization time

The double solenoid valve must be energized for at least 0.05 

second to ensure proper operation.

Leakage Voltage

When a C-R device (Surge voltage 

suppressor) is used for the 

protection of switching device, 

note that leakage voltage will 

increase due to the C-R device.

Suppress residual leakage voltage as follows :

DC coil : 3% or less of rated voltage

AC coil : 8% or less of rated voltage

Use in low temperature environment

Valve use is possible to extreme of -10

°

C. Take appropriate   

measures to avoid freezing of drain, moisture etc. by use of an 

air dryer.

Mounting orientation

Mounting position is free. No specific orientation is necessary.

Switching device

Resistor

OFF

Current leakage

Valve

Power 

source

Voltage 

leakage

Confirm specifications

Product represented in this catalog is designed only for use in 

compressed air systems (including vacuum). Do not use with 

pressure or temperature beyond the specification range. 

Contact SMC when using a fluid other than compressed air 

(including vacuum).

Long period of continuous energization

Contact SMC when the valve is to be continuously energized 

for a long period.

Selection

If air leakage is increasing or equipment is not 
properly operating, discontinue use of the valve and 
inspect the cause.

Check mounting conditions after air and power supplies are 

connected. Initial function and leakage tests should be 

performed after installation.

Install only after reading and understanding the 
safety instructions.

Keep the catalog on file so that it can be refered to when 

necessary.

Coating

Warnings or specifications indicated on the product should not 

be erased, removed, or covered up. If paint is applied to 

resinous parts it may have an adverse effect due to paint 

solvent.

Installation

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Summary of Contents for SYJ3000

Page 1: ...rt Rubber Seal Solenoid Pilot Valve Series SYJ3000 Interchangeable with the NVJ Series Low Power Consumption 0 5W Base Mounted Body Ported Configurations Manifolds with Built in One Touch Fittings N24...

Page 2: ...Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q...

Page 3: ...onal Options Air Pilot Type 18 19 Power Conserving Type 20 Drawings Valve 22 28 Manifold 29 34 Operations Guide System Design 36 Installation 37 Maintenance 38 Manual Override 39 Surge Suppressor 40 W...

Page 4: ...ings are realized through the use of a smaller power supply and the elimination of relay cards Compact Design The SYJ produces a high flow rate Cv0 1 while maintaining a slim profile 10mm width Refine...

Page 5: ...Options such as built in one touch fittings and flat ribbon cable connectors simplify installation and reduce setup time Common Exhaust Valves can be ordered with a common exhaust port for the pilot...

Page 6: ...t R Port A B Port P Port R1 R2 Port A B Port P Port R Port P Port R Port Series Type 32 Type 41 Type 46 Type 32P SYJ3000 Base Mounted Manifolds Preferred Option Program The Preferred Option Program Qu...

Page 7: ...QQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Specifications Series SYJ3000 Specifications...

Page 8: ...se of M5 and mounted on manifold base Note2 Without sub plate Note3 For DC voltages For AC voltages add 1g to the weight of the single solenoid and 2g to the weight of the double solenoid and 3 positi...

Page 9: ...valve is wired to the manifold base A single MIL specification flat cable connects the entire manifold to the power source This greatly reduces installation time Manifold Specifications Type Type 21P...

Page 10: ...10 Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q...

Page 11: ...Q QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ How To Order Series SYJ3000 Valve 12 Manifold 13 14 Accessories 15 Base Mounted B...

Page 12: ...wire with light surge suppression MO Without H 600mm lead wire LOZ W out lead wire with light surge suppression LO U W out lead wire with light surge suppression for flat cable manifold LO Without 24...

Page 13: ...Valve mounting direction S Single solenoid coil is located on the opposite side of the A B port Single solenoid coil is located on same side as the A B port Valve mounting direction S 02 20 2 stations...

Page 14: ...plate ass y SYJ3000 21 4A With dust cap 5 6 5 6 5 6 5 6 Applicable valve SYJ3 23 LOU M3 SYJ3 23Y LOU M3 Applicable valve SYJ3 33 LOU SYJ3 33Y LOU Type 46 5 Port Base mounted type Applicable blank pla...

Page 15: ...nifold Base 4 Port base mounted type SYJ3 30 3 Applicable manifold base SS5YJ3 20 SS5YJ3 21P 5 Port body ported type SYJ3 20 3 5 Port base mounted type SYJ3 40 3 Blank plate ass y SYJ3000 21 1A Blank...

Page 16: ...Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 16...

Page 17: ...QQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Additional Options Series SYJ3000 Additional Options 17 Air Pilot Type 18 19 Power Conserving Type 20 Ai...

Page 18: ...Ambient and fluid temperature F Lubrication Mounting position Impact Vibration resistance m s2 2 Position single 2 Position double 3 Position 2 Position single 2 Position double 3 Position Air 22 100...

Page 19: ...9 14 14 15 10 10 5 2 5 5 5 1 5 1 5 1 5 4 8 2 1 5 4 1 5 1 8 22 3 54 5 16 18 9 33 1 5 2 5 11 13 21 28 5 17 5 1 5 Mounting holes M3 0 5 Pilot port M3 0 5 Pilot port 2 M3 0 5 Pilot port 2 M3 0 5 Pilot por...

Page 20: ...ng the wattage required to hold the valve in an energized state SYJ 3 T Z 5 6 24VDC 12VDC Rated voltage Specify the same as standard How to Order Operating principle The circuit shown below reduces cu...

Page 21: ...QQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Drawings Series SYJ3000 Valve 22 28 Manifold 29 34 List of Sp...

Page 22: ...ub plate Pilot valve Note Zinc die cast Part No SYJ3000 22 1 2 position single 2 position double 3 position closed center exhaust center pressure center B PR R A B PR R A B PR2 R A 3 position closed c...

Page 23: ...Manual override Non locking Manual override R R P A 2 1 8 Mounting holes for manifold 53 6 GZ 54 6 54 6 33 5 13 2 7 1 8 2 4 11 5 7 54 4 GZ 55 1 56 1 49 5 15 13 5 20 15 7 7 10 11 5 M3 0 5 Piping port...

Page 24: ...2 GZ 79 2 79 2 37 18 5 7 1 1 8 8 2 4 7 G About 300 H About 600 78 8 GZ 80 2 82 2 69 18 5 13 5 20 7 7 10 11 0 5 5 M3 0 5 Piping port 15 6 9 28 34 5 A B B A 37 7 1 1 8 98 6 69 8 2 18 5 18 5 20 13 5 4 2...

Page 25: ...30 5 19 5 18 5 5 3 1 8 8 2 4 7 91 7 GZ 93 1 95 1 40 4 GZ 41 1 42 1 46 5 35 5 20 18 5 13 5 Bracket 7 7 10 11 0 5 5 M3 0 5 Piping port 15 6 9 28 34 5 A B B A Bracket 111 6 50 4 8 2 18 5 18 5 20 13 5 4...

Page 26: ...41 5 48 28 5 5 33 5 10 10 14 14 15 5 M5 0 8 Piping port 17 5 11 2 5 54 4 GZ 55 1 56 1 53 6 GZ 54 6 54 6 33 5 22 4 2 3 2 Mounting holes 5 10 10 10 A A B B B B A A R2 R1 P R2 R1 P 33 5 22 4 2 3 2 Mounti...

Page 27: ...10 10 28 5 M5 0 8 Piping port 17 5 11 2 5 78 8 GZ 80 2 82 2 77 2 GZ 79 2 79 2 14 37 22 2 3 2 Mounting holes 5 10 10 9 A A B B R2 R1 P R2 R1 P B B A A 37 22 2 3 2 Mounting holes 17 5 11 2 5 71 4 14 79...

Page 28: ...17 5 11 2 5 91 7 GZ 93 1 95 1 53 3 GZ 54 5 54 5 36 6 GZ 37 6 37 6 37 4 GZ 38 1 39 1 16 5 33 5 22 3 2 3 2 Mounting holes 5 10 10 9 A A B B R2 R1 P R2 R1 P B B A A 33 5 16 5 22 3 2 3 2 Mounting holes 17...

Page 29: ...51 144 14 161 5 154 5 15 172 165 16 182 5 175 5 17 193 186 18 203 5 196 5 19 214 207 20 224 5 217 5 Stations L1 L2 for AC R P R R P R A B A B A B A B A B 11 10 14 5 2 3 5 Mounting holes G About 300 H...

Page 30: ...are the same as type 31 SS5YJ3 S31 Station M3 for AC R P P R A B A B A B A B A B A A B B 12 7 5 25 7 5 2 3 5 Mounting holes G About 300 H About 600 Lead wire length 43 5 50 31 1 24 5 15 12 3 4 M5 0 8...

Page 31: ...0 5 17 199 191 18 209 5 201 5 19 220 212 20 230 5 222 5 Stations L1 L2 SS5YJ3 32 S32 Station N3T SS5YJ3 32 S32 Station M5T R P P R A B A B A B A B A B A A B B A A B B 17 7 5 31 5 10 10 2 4 5 Mounting...

Page 32: ...S5YJ3 S41 Station M5 N3T for AC R R P A B A B A B A B A B A A B B A A B B 21 5 36 5 10 10 2 4 5 Mounting holes G About 300 H About 600 Lead wire length 48 5 55 36 1 29 5 20 15 5 NPTF P port 2n M5 0 8...

Page 33: ...SS5YJ3 S46 Station M5T N3T for AC P P A B A B A B A B A B A A B B A A B B 19 35 10 10 2 4 5 Mounting holes G About 300 H About 600 Lead wire length 48 5 55 36 1 29 5 20 15 5 2 NPTF P port 2 NPTF P po...

Page 34: ...tor polarity indication Applicable connector 26 pole MIL type Conforms to MIL C 83503 2n M3 0 5 A B port 17 7 5 31 5 10 4 NPTF P R port P R R P B A B A B A B A B A B A A B A B A B A B 29 8 15 5 Pitch...

Page 35: ...o remove component until safety is confirmed 1 Inspection and maintenance of machinery equipment should only be performed after confirmation of safe locked out control positions 2 When equipment is to...

Page 36: ...taminants that may lead to valve malfunction System Design Precautions Energization time The double solenoid valve must be energized for at least 0 05 second to ensure proper operation Leakage Voltage...

Page 37: ...tion Seal tape 2 thread to be left exposed Lubrication The valve has been lubricated for life at manufacture and does not require lubrication in service If a lubricant is used in the system use turbin...

Page 38: ...the system Lock out valve for release of residual pressure is recommended When the machine is to be restarted check first that actuators are in their proper start up positions Low frequency operation...

Page 39: ...ble for applications where exhausting the pilot valve to atmosphere would be detrimental to the surrounding working enviroment For use in extremely dirty environments where there is the possibility th...

Page 40: ...Wrong polarity will cause damage Solenoids whose lead wires have been pre wired are positive side red and negative side black Z N R Coil Coil Coil Coil Indicator light and surge voltage suppressor Z...

Page 41: ...1 2 3 26 from the triangle mark side on the flat cable of connector For more than 10 stations both poles of the common should be wired For single solenoid connect to the solenoid B side The maximum nu...

Page 42: ...t with plug VJ3000 33 1 Applicable solenoid valve Type SYJ312 Type SYJ312M Type SYJ322 Type SYJ322M Type SS5YJ3 31 S31 SS5YJ3 32 S32 SS5YJ3 46 S46 SS5YJ3 32P The 3 way valve can be used on the 4 way m...

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