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SMC Networks IZN10 Series, Operation Manual

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7-2. How to maintain electrode needles

 

7-2-1. Cleaning of electrode needles 
1)  Disconnect the power supply cable. 
2)  Rotate the locked knob and pull down the cartridge. 
3)  Clean electrode needles.   
4)  Mount the cartridge and power supply cable in the reverse order to complete the cleaning. 
 
 

②

③ 

① 

 

 - 20 - 

 

 
 
 
 
 
 
 
 
 
 
 

Switch for locking

Cartridge

 
7-2-2 Replacement of electrode needle 
1) Remove the cartridge in the same manner as 3-1. 
2) Remove the electrode needle assembly and replace it with a new electrode needle assembly.   

The electrode needle assembly can be removed easily from its cartridge by pulling it foreword. 
At that time, pay attention to the sharp end of the needles.   
 
 

②

 

① 

 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 

CAUTION

 

! 

Do not turn the switch for locking without the cartridge. Not only the tooth for locking can be broken, but also 
the cartridge cannot be mounted due to interference with the tooth for locking. 
 
 

Tooth for locking 

Summary of Contents for IZN10 Series

Page 1: ...AL Ionizer PRODUCT NAME IZN10 Series MODEL Read this operation manual carefully to understand before installation and operation Pay extra attention on the clause concerning the safety Keep this operation manual available whenever necessary ...

Page 2: ...g 4 1 Precautions for mounting 7 4 2 How to mount 9 4 3 Wiring table 15 4 4 Power supply cable wiring diagram 16 4 5 Timing chart 16 5 Functional Explanations 17 6 Outline Dimensions 18 7 Maintenance 7 1 Precautions for maintenance 19 7 2 How to maintain electrode needle 20 2 ...

Page 3: ...ration to any possibility of equipment failure when configuring a system 2 Only trained personnel should operate machinery and equipment This product generates high voltage so it can be dangerous if an operator is unfamiliar with it Assembly handling or repair of systems should be performed by trained and experienced operators 3 Do not service machinery equipment or attempt to eliminate components...

Page 4: ...oduct doesn t incorporate explosion proof construction Do not use this product in a place where a dust explosion might be triggered or inflammable or explosive gas is present It may cause fire CAUTION 1 The product has not been washed Flush and confirm its purification level before bringing into a clean room Handling CAUTION 1 Do not drop hit or otherwise apply excessive impact 10 G or more when h...

Page 5: ...ax applied voltage DC 28 V Max load current 40 mA Residual voltage 1 V or less with load current of 40 mA Effective charge eliminating distance 20 500 mm Ambient temp Fluid temp 0 55o C Ambient humidity 35 65 RH With no condensation Material Body ABS Stainless Nozzle Stainless Electrode needle Tungsten Vibration resistance Durable to 50 Hz with amplitude 1 mm for 2 hours in each X Y and Z directio...

Page 6: ... bracket B2 Swing bracket B3 DIN rail mounting bracket Bracket NIL NPN P PNP Output specification 06 f6 metric 07 f6 35 1 4 inch 16 f6 metric elbow 17 f6 35 1 4 inch elbow Piping diameter Manifold mounting parts IZN10 ES 2 Mounting pitch ES 17mm Number of manifold 2 2 stations 3 3 stations 4 4 stations Nozzle shape NIL 01 02 11 Piping female Note 1 Rc1 8 Type Energy saving charge elimination nozzl...

Page 7: ...following table for the tightening torque When exceeding the tightening torque mounting screws mounting bracket etc may be broken The screw may loosen if tightened less than prescribed torque range Screw size Recommended tightening torque M3 0 61 to 0 63 Nm 5 Do not allow foreign matter or tools to enter the nozzle The inside of the nozzle has electrode needles If a metal tool makes contact with t...

Page 8: ... wiring may cause the product to break or malfunction 9 Flush pneumatic piping before installing Make sure that all dust water droplets oil etc are eliminated before piping Operating and storage Environment WARNING 1 Use within operating fluid and ambient temperature range Operating fluid and ambient temperature range for the product feedback sensor and auto balance sensor are 0 to 50o C Though am...

Page 9: ...ity to the product is applied 5 Do not use air containing mist or dust Air containing mist or dust may lower the function and shorten the maintenance cycle A dryer IDF series air filter AF AFF series and mist separator AFM AM series can be used to produce clean compressed air 6 The product does not incorporate a protection to lightning surges 7 The product can not be used without air purge Without...

Page 10: ...o the figure below affix the product using hexagon socket head bolts with optimum length 10 Use a bolt with a length of 12 mm or more Use a bolt with a max screw in depth of 10 mm or less 10mm or less Body tap Through hole 2 L bracket The L bracket can be mounted in 4 different ways as shown below Outward mounting Inward mounting Swing mounting Fixed mounting ...

Page 11: ...ket 2 Adjust the product to the desired mounting angle referring to figure 3 and fix it For the oval hole use the washer attached to the product Hexagon socket head bolts are not included and need to be prepared separately 3 The mounting angle of the product can be adjusted in the following range Avoid interfering with piping 11 ...

Page 12: ...ncluded with the product and need to be prepared separately 2 Affix the product with the hexagon socket head bolts M3 X 6 and washers attached to the product Tightening torque is 0 61 to 0 63 Nm 3 Swing bracket 1 Mount a swing bracket to the product with the hexagon socket head bolts and washers attached to the product Tightening torque is 0 61 to 0 63 Nm 2 Adjust the product to the desired mounti...

Page 13: ...he desired angle and fix it 2 Mount the L bracket to the product with the hexagon socket head bolts M3 X 6 and washers attached to the product 3 Mount the product to the DIN rail and tighten the socket head bolts to fix it Fixing hexagon socket head bolt 13 ...

Page 14: ... the product by L brackets from both ends and tighten the hexagon socket head bolts Tightening torque is 0 61 to 0 63Nm The composition of parts to connect 3 ionizers is shown below 14 Fixing hexagon socket head bolt M3 L bracket DIN rail mounting bracket Spacer Hexagon nut M3 ...

Page 15: ...Input When the signal is turned on discharge stops Necessity of wiring Wiring necessary to operate the product In addition to the above wiring provide class D grounding to the metal shaded part around the external face of the product If the grounding is not provided or is provided improperly specified charge elimination capability is not available Also the maintenance signal is turned on Input sig...

Page 16: ...or signal Class D grounding of external metal parts No electricity conduction to internal circuit Gray External switch signal Light blue External switch signal PNP 4 5 Timing chart Timing chart Remarks The discharge of ion is started when a static elimination stop signal is turned on Power supply on High voltage error Maintenance required period The error signal can be reset by turning on and off ...

Page 17: ... Lights up when a dirt or wear on the electrode needle is detected b LED state Item PWR ION HV NDL Remarks Normal operation turning on of discharge stop signal Ion emission Normal operation turning off of discharge stop signal Discharge stop Detection of high voltage error Discharge stop due to error detection External switch signal 1 External switch signal 2 Discharge stop due to signal input Ion...

Page 18: ...6 Outline Dimensions IZN10 01 IZN10 02 Energy saving nozzle Large flow nozzle 18 ...

Page 19: ...r cleaning replace it with the new one In order to maintain stable performance regular maintenance and cleaning of electrode needles are recommended 2 The tube and fitting must be handled as a consumable part The tube and fitting that are connected to the female threads of piping of the product can deteriorate due to ozone and need to be replaced regularly 3 Stop supplying power to the body withou...

Page 20: ...t of electrode needle 1 Remove the cartridge in the same manner as 3 1 2 Remove the electrode needle assembly and replace it with a new electrode needle assembly The electrode needle assembly can be removed easily from its cartridge by pulling it foreword At that time pay attention to the sharp end of the needles CAUTION Do not turn the switch for locking without the cartridge Not only the tooth f...

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