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3.

 

Construction and Operation Principles 

When the knob is rotated, the flapper is pushed through the spring, and a gap is generated 
between the nozzle and flapper. The supply pressure flows to the inlet passes through the path 
between the nozzle and flapper and acts on the supply diaphragm as nozzle pressure. The force 
generated by the diaphragm pushes down the valve, and the supply pressure flows to the outlet. 
The discharged air pressure acts on the exhaust diaphragm, and counteracts against the force 
generated by the supply diaphragm. The air pressure acts on the nozzle diaphragm at the same 
time, and counteracts against the compression force of the adjusting spring to adjust the set 
pressure. When the set pressure increases too much, the nozzle diaphragm is pushed up, and a 
gap is generated between the flapper and nozzle diaphragm. This happens after the flapper  
closes. The balance of the supply diaphragm and exhaust diaphragm is lost when the nozzle back 
pressure flows into the atmosphere. The exhaust valve is open after the valve is closed, and 
excess pressure on the outlet is released to the air. Due to this pilot mechanism, fine pressure 
variations are detected and precise pressure adjustment is possible. 

 

 

 
 
 
 
 
 
 
 
 

 

 

Component parts 

No. Description 

Materials 

 

Bonnet Aluminum 

die-cast 

② 

Nozzle diaphragm assembly 

Aluminum, Weather resistant NBR 

③ 

Seal HNBR 

 

Seal NBR 

 

 

Diaphragm spacer 

Polyacetal 

 

 

Supply diaphragm 

Weather resistant NBR 

⑦ 

Exhaust diaphragm assembly 

Aluminum, Weather resistant NBR 

⑧ 

Valve assembly 

Aluminum, stainless steel, HNBR 

⑨ 

Body Aluminum 

die-cast 

Grease: lithium grease 
 

Adjusting spring 

knob 

Nozzle diaphragm 

Nozzle 

Valve 

 Supply 

 diaphragm 

Exhaust diaphragm 

Flapper 

Inlet (IN) 

Outlet (OUT) 

IN / OUT side 

-8- 

 

 

 

 

Summary of Contents for IR2000-A Series

Page 1: ...Document No IR OM00009 PRODUCT NAME Precision Regulator MODEL Series Product Number IR2000 A IR2010 A IR2020 A...

Page 2: ...structions 2 to 6 1 Application 7 2 Specifications 7 3 Construction and Operation Principles 8 4 How to order 9 5 Bracket gauge and switch assembly optional 10 6 Panel mounting 11 7 Troubleshooting 12...

Page 3: ...t failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assem...

Page 4: ...ility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3...

Page 5: ...does not move due to friction caused by tightening When pressure is applied to the inlet of a regulator make sure that the outlet port is connected to the circuit Air blow occurs from the outlet and...

Page 6: ...filter regulator itself Provide separate support for external piping as damage may otherwise occur Non flexible piping materials such as steel piping will be subject to excessive moment load and vibr...

Page 7: ...cause malfunctions Please use an air filter SMC series AF etc or mist separator SMC AM AFM series Refer to Air Preparation Equipment Model Selection Guide Best Pneumatics No 5 for model selection bas...

Page 8: ...nditions supply pressure 1 0 MPa set pressure 0 2 MPa Ambient temp and Fluid temperature OC Standard product 5 to 60 With digital pressure switch 0 to 50 No freezing Port size 1 4 Pressure gauge port...

Page 9: ...phragm is pushed up and a gap is generated between the flapper and nozzle diaphragm This happens after the flapper closes The balance of the supply diaphragm and exhaust diaphragm is lost when the noz...

Page 10: ...series Note 2 See pressure unit table below Note 3 Available only for screw type NPT Note 4 Options EA EB EC and ED are applicable Note 5 The product with SI unit will be sold in Japan in accordance w...

Page 11: ...auge connection port Please refer to Piping on page 5 when using sealant tape Position adjustment of the round type pressure gauge and digital pressure switch Adjust the round type pressure gauge and...

Page 12: ...e attached hexagon panel nut Recommended tightening torque Wrench size mm Tightening Torque N m 17 3 to 4 4 Handle mounting Mount the handle back onto the regulator Excessive tightening of the handle...

Page 13: ...ping 4 Increased leakage from the bonnet breathing hole and exhaust port Leakage due to deterioration of the rubber part Ozone Use the ozone resistant product 80 series Temperature Avoid using at high...

Page 14: ...8 Dimensions 13...

Page 15: ...ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacture...

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