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7

Troubleshooting 

No. Problem 

Possible 

causes 

Countermeasures 

Reduction of the set pressure 

Fluctuation of flow rate at the downstream side 

Set the pressure again. 
Return the flow rate at the downstream side to the initial rate. 

Moisture, condensate and foreign matter stuck to the 
flapper. 

Install a filter and/or mist separator to clean the air supply. 

Leakage due to deterioration of the 
rubber part. 

Ozone 

Use the ozone resistant product (80- series). 

Temperature 

Avoid using at high temperature or low temperature. 

Organic solvent 
etc. 

Take countermeasures to prevent organic solvent from the ambient 
atmosphere or fluid. 

High frequency ON-OFF operation on the downstream 
side. 

Set the pressure again. 

Pressure in the bonnet is reduced. 

Release the pressure in the bonnet which is the reference pressure to 
the atmosphere.   

The set pressure increases or 
decreases as time passes. 

Aging deterioration of the regulator 

Set the pressure again. 

3 Slow 

response 

Moisture, condensate and foreign matter stuck to 
the nozzle and flapper. 

Install a filter or mist separator to clean the air supply. 

Increase in the flow rate consumption on the 
downstream side (such as leakage).   

Prevent the leakage from the piping. 

Increased leakage from the 
bonnet breathing hole and 
exhaust port 

Leakage due to deterioration of 
the rubber part. 

Ozone 

Use the ozone resistant product (80- series). 

Temperature 

Avoid using at high temperature or low temperature. 

Organic solvent 
etc. 

Take countermeasures to prevent organic solvent from the ambient 
atmosphere or fluid. 

Foreign matter caught in the seat 

Install a filter or mist separator to clean the air supply. 
Perform flushing by releasing the downstream side to atmosphere. 

The set pressure changes 
periodically. 

Supply pressure fluctuates. 

Install the regulator on the front to reduce the fluctuation. 

Ambient temperature and fluid temperature change 

Take countermeasures to prevent temperature changes. 

Pressure does not increase. 

Insufficient min. supply pressure 

Increase the supply pressure. 

Repeatability accuracy is bad. 

Due to problem 1. 

Refer to problem 1. 

Due to problem 2. 

Refer to problem 2. 

8 Oscillation 

occurs. 

Leakage from the downstream side. 

Prevent the leakage from the piping. 

Downstream piping condition 

Oscillation occurs depending on the condition. In that case, please 
contact your SMC sales representative. 

There is leakage from the 
ports other than the bonnet 
breathing hole and exhaust 
port. 

Leakage due to deterioration of the rubber part. 

Consult SMC. 

 

If any of the troubleshooting is not applicable, please contact your SMC sales representative. 

 

-12- 

Summary of Contents for IR2000-A Series

Page 1: ...Document No IR OM00009 PRODUCT NAME Precision Regulator MODEL Series Product Number IR2000 A IR2010 A IR2020 A...

Page 2: ...structions 2 to 6 1 Application 7 2 Specifications 7 3 Construction and Operation Principles 8 4 How to order 9 5 Bracket gauge and switch assembly optional 10 6 Panel mounting 11 7 Troubleshooting 12...

Page 3: ...t failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assem...

Page 4: ...ility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3...

Page 5: ...does not move due to friction caused by tightening When pressure is applied to the inlet of a regulator make sure that the outlet port is connected to the circuit Air blow occurs from the outlet and...

Page 6: ...filter regulator itself Provide separate support for external piping as damage may otherwise occur Non flexible piping materials such as steel piping will be subject to excessive moment load and vibr...

Page 7: ...cause malfunctions Please use an air filter SMC series AF etc or mist separator SMC AM AFM series Refer to Air Preparation Equipment Model Selection Guide Best Pneumatics No 5 for model selection bas...

Page 8: ...nditions supply pressure 1 0 MPa set pressure 0 2 MPa Ambient temp and Fluid temperature OC Standard product 5 to 60 With digital pressure switch 0 to 50 No freezing Port size 1 4 Pressure gauge port...

Page 9: ...phragm is pushed up and a gap is generated between the flapper and nozzle diaphragm This happens after the flapper closes The balance of the supply diaphragm and exhaust diaphragm is lost when the noz...

Page 10: ...series Note 2 See pressure unit table below Note 3 Available only for screw type NPT Note 4 Options EA EB EC and ED are applicable Note 5 The product with SI unit will be sold in Japan in accordance w...

Page 11: ...auge connection port Please refer to Piping on page 5 when using sealant tape Position adjustment of the round type pressure gauge and digital pressure switch Adjust the round type pressure gauge and...

Page 12: ...e attached hexagon panel nut Recommended tightening torque Wrench size mm Tightening Torque N m 17 3 to 4 4 Handle mounting Mount the handle back onto the regulator Excessive tightening of the handle...

Page 13: ...ping 4 Increased leakage from the bonnet breathing hole and exhaust port Leakage due to deterioration of the rubber part Ozone Use the ozone resistant product 80 series Temperature Avoid using at high...

Page 14: ...8 Dimensions 13...

Page 15: ...ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacture...

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