SMC Networks IDFB11E-11 Operation Manual Download

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IDX-OM-W019

Air Dryer

12 Specification for Option T

11-5

Electric wiring diagram

11 - 4

IDFB15E-11

□

-T

SYMBOL

DESCRIPTION

Compressor Motor

FM1～5

Fan Motor

OLR

Overload Relay

Capacitor For Compressor Motor

ILS

Switch with Lamp

PRS

Pressure Switch

PTC

PTC Starter

TB1～2

Terminal Block

Magnetic Contactor

Starting Relay

TDR

Time Delay Relay

GFCI

Ground Fault Circuit Interrupter

EDV

Electronic Drain Valve

IDFB Series

Summary of Contents for IDFB11E-11

Page 1: ...Please read this manual prior of using the air dryer Keep the manual readily available for reference This manual is intended to explain the installation and operation of the product Only those who ha...

Page 2: ...eral rules relating to systems In addition it is strongly recommended that you follow all the safety guidelines and regulations set forth by the local government agency for proper installation and usa...

Page 3: ...rranty and Disclaimer Compliance Requirements i 8 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2...

Page 4: ...ption R 9 1 Safety instructions 9 1 9 2 Specifications of GFCI 9 1 9 3 Cautions for handling the GFCI 9 1 Chapter 10 Specification for Option S 10 1 Safety instructions 10 1 10 2 Specifications 10 1 C...

Page 5: ...a longer starting period than usual starting or may not start due to the protective devices In this case turn off the ON OFF switch on dryer panel and wait 3 minutes After this step turn on the switc...

Page 6: ...ent should not be turn on in the event of any problems When the equipment gets out of order shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classification of...

Page 7: ...burn associated injuries These parts remain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this equipment has parts th...

Page 8: ...arning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensur...

Page 9: ...ere Before you repair the refrigerant circuit you should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only personnel...

Page 10: ...Do not remove or deface warning labels and confirm the location of warning labels i 2 9 Other Label Front Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space 3 Keep...

Page 11: ...ly recycled by qualified agency Only personnel with proper credential are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the equip...

Page 12: ...lar products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports of...

Page 13: ...s the temperature of refrigerant of low pressure side During normal driving it indicates in the green zone Drain Tube Discharges drain Auto Drain It is covered with insulator which should not be remov...

Page 14: ...Functions 1 1Parts Name and Functions 1 2 IDFB Series IDFB3E Front Air Outlet OUT Port size 3 8 Air Inlet IN Port size 3 8 Rear Ventilation Grille Inlet Breathe in cooling air from this grille Do not...

Page 15: ...w pressure side During normal operation the indicator remains in the green zone Ventilation Grille Hot air will be exhausted by condenser fan Do not block these vents Panel Set Screw x 2 Another one i...

Page 16: ...ame and Functions 1 1Parts Name and Functions 1 4 IDFB Series IDFB4E to 15E Front Air Inlet IN 4E_Port size 3 8 6E 8E_ Port size 3 4 15E_ Port size 1 Power Cord Air Outlet OUT 4E_Port size 3 8 6E 8E_...

Page 17: ...ment from the base surface with careful attention to prevent tipping over Do not lay the equipment sideways or you will damage the equipment Do not suspend the equipment from the ceiling or hang from...

Page 18: ...cations where temperature changes rapidly Locations where strong electromagnetic noise is generated Circumstances where static electricity is produced or discharged through the body of the equipment L...

Page 19: ...prevent dust oil or chips from entering the air dryer which can cause failure to the equipment Use pipes and fittings that can withstand the operating pressure and temperature of the compressed air Ma...

Page 20: ...e specifications on page 6 1 The equipment must be grounded for safety Do not connect ground wire to a water pipe a gas pipe or a lightening rod Do not plug too many leads into a single socket The cus...

Page 21: ...e rear panel 2 Insert the cable through the rubber grommet and connect it to the terminal block refer to the label on the terminal block During wiring work do not touch other sections except terminal...

Page 22: ...work under energized condition Disconnecting air pipes Warning Only properly trained qualified personnel are allowed to perform piping works Separate the compressor from the equipment before disconne...

Page 23: ...ation grille Location of the ventilation grille Right Side Open the IN Out side valve slowly Make sure the bypass valve is completely closed Confirm there are no air leaks Depending on the condition o...

Page 24: ...he ON OFF switch follow by the breaker of the main power supply There are no air leaks Air pressure temperature flow rate and ambient temperature meet the specifications Moisture is being discharged f...

Page 25: ...ilation area with vacuum cleaner or air blow nozzle once a month Caution During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is...

Page 26: ...ry out work wearing safety glasses apron and gloves to prevent discharged fluid from touching the human body Use neutral detergent solution to clean parts such as the auto drain strainer and auto drai...

Page 27: ...sembly 2 Fit the auto drain strainer to the case assembly and fit it into the drain separator body Turn it until the lock button clicks 3 Try to turn the bowl assembly gently and check that it does no...

Page 28: ...n not replaced Replacement part of Auto drain strainer and Bowl packing Part no Description Qty Applicable model IDF S0001 Auto drain strainer 1 IDFB3E 4E IDF S0002 1 IDFB6E 15E C32FP 260S Bowl packin...

Page 29: ...ilure of the product is suspected Turn off the power supply and contact SMC Running lamp extinguishes and compressor stops during operation but resumes normal operation illuminating the lamp after a p...

Page 30: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...

Page 31: ...10 60Hz Note3 Operating current Note2 2 7A 3 0A 3 5A 6 5A 8 5A Power consumption Note2 240W 260W 310W 550W 800W GFCI Breaker Reted Current 15A Sensivity 30mA Condenser forced air cooling Refrigerant...

Page 32: ...10 LENGTH 0 8m P L A 820 K M N C B Q DRAFT AIR OUTLET VENTILATION SWITH WITH LAMP EVAPORATION THERMOMETER VENTILATION E D J F G AIR INLET AIR OUTLET DRAFT AIR INLET H POWER CABLE WITH PLUG L 2800 AIR...

Page 33: ...83 3 1 80 9 1 230 1 3 32 0 6 15 9 4 240 3 1 80 10 8 275 10 8 275 0 5 13 IDFB6E 3 4 17 9 455 0 6 15 IDFB8E 19 1 485 22 4 568 14 0 355 11 8 300 IDFB11E IDFB15E 1 11 8 300 23 7 603 22 8 578 1 6 41 2 1 54...

Page 34: ...PTC Starter ILS Switch with Lamp PRS Pressure Switch TB Terminal Block GFCI Ground Fault Circuit Interrupter EDV Electronic Drain Valve Terminal Block for Option S Power Cable SYMBOL DESCRIPTION CM C...

Page 35: ...erminal Block RY Starting Relay MC Magnetic Contactor GFCI Ground Fault Circuit Interrupter EDV Electronic Drain Valve PC Power Cable SYMBOL DESCRIPTION CM Compressor Motor FM1 2 Fan Motor OLR Overloa...

Page 36: ...Valve Drain Outlet Drain Separator Air Outlet Air Inlet Cooler Capillary Tube Pressure Switch Fan Motor Evaporation Thernareter Condensor Compressor Capacity Control Valve Drain Outlet Drain Separator...

Page 37: ...r and cooled by the condenser to become liquid Then going through the capillary tube the refrigerant pressure and temperature evaporating temperature decreased rapidly Passing through the cooler part...

Page 38: ...g length as short as possible in order to prevent condensation on the outlet piping and temperature increase on the outlet due to ambient temperature 7 4 Dryer specifications Models IDFB3E IDFB4E IDFB...

Page 39: ...the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure...

Page 40: ...packing AD48N 8Z A X2112 1 IDFB6E 15E N K KQ2H10 02AS One touch Fitting 1 IDFB6E 15E K 10 R1 4 KQ2H11 35AS 1 IDFB6E 15E N K 3 8 NPT1 4 IDF S1926 Bowl assembly insulator 1 Auto drain Parts Product num...

Page 41: ...h the Ground fault display button white pressed Over current 2 Check the operation once a month by pressing the test button gray with the breaker on and Switch with Lamp off Only qualified person must...

Page 42: ...uct is energized 2 Ensure a stable power supply with no voltage surges 3 Use a power supply suitable for the specifications of the product 4 Be sure to connect the ground connection 5 Grounsing should...

Page 43: ...move this cover Connect the power cable through the membrane grommet Suitable wire AWG16 1 25 1 5mm2 PE Customer Connection Side Membrane Grommet Front Front Rear Panel You can see the terminal block...

Page 44: ...to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated s...

Page 45: ...ncy to start and stop the operation must be restricted to 5 times per hour to prevent breakage of the motor 11 4 How to connect the power supply and signal cable Connect the power cable and signal cab...

Page 46: ...IDFB15E 11 5 Electric wiring diagram SYMBOL DESCRIPTION CM Compressor Motor FM1 2 Fan Motor OLR Overload Relay ILS Switch with Lamp PRS Pressure Switch PTC PTC Starter TB Terminal Block MC Magnetic C...

Page 47: ...IPTION CM Compressor Motor FM1 5 Fan Motor OLR Overload Relay C1 Capacitor For Compressor Motor ILS Switch with Lamp PRS Pressure Switch PTC PTC Starter TB1 2 Terminal Block MC Magnetic Contactor RY S...

Page 48: ...f the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressur...

Page 49: ...e strainer and clean it 4 Reassemble the strainer and open the ball valve Model IDFB4E 15E 11 V Order number service parts IDF S0199 Max operating pressure 240psig 1 6MPa Fluid Drain Power supply volt...

Page 50: ...Dryer 13 Service Record 13 1Service Record 13 1 13 Service Record 13 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description D...

Page 51: ...101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 2019 SMC Corpo...

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