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FGX-OM-F001-A 

5. Maintenance 

Replace the element when differential pressure reaches 0.13MPa (red part appears in the view port of the 

differential pressure indicator or when the differential pressure indicator switch is actuated). Replacement 

of element should be performed according to the procedure below. 

1) Removal of the bowl 

   

1. Stop operation.   
2. Confirm that the pressure of the system in which the filter is installed is zero. 
3. Close the valve in order of IN, then, OUT. 
4. Hold the width across flats at the bottom of the bowl with a wrench and remove the hexagon socket 

head bolt (width across flats 24) of the drain port. Discharge all the fluid in the bowl from the drain 
port.    (Fluid in the bowl may not be completely discharged if air does not enter the bowl. In this case, 
loosen the differential pressure indicator to discharge the fluid)   

(5)  Hold  the  cover.  Loosen  the  bowl  and  remove  it.    (Fluid  in  the  bowl  may  not  be  completely 

discharged  if  air  does  not  enter  the  bowl.  In  this  case,  loosen  the  differential  pressure  indicator  to 
discharge the fluid)   

Warning

 

 

Confirm that the internal pressure of the filter is zero before removing the bowl.   

Caution

 

  When using the product at a high temperature, be sure to check that the surface 

temperature of the filter container is not more than 40 

o

C before starting operation in 

order to prevent burns.   

 

2) Removal of the element 

1.  Pull  down  the  element  out  of  the  cover,  and  replace  it  with  a  new  element

.

  (Refer  to  6. 

Maintenance parts (1) Replacement Element)    Clean the sealing surface for sealing properly.   

 

 

3)

 

Mounting of element 

   

1. Mount the element by the reversed procedure for the Removal of the element in 2).   

 

 

4) Mounting of the bowl 

1. Check the O-ring of each part. If it is swollen or damaged, replace it with a new O-ring. (Refer to 6. 

Maintenance parts (3) Replacement O-ring and seal bracket.   

2. Mount the element by the reversed procedure for the Removal of the bowl. Hold the cover and screw 

in the bowl to the cover. (Tightening torque: 70N

m)   

   

3. Mount the seal bracket to the hexagon socket head bolt (width across flats 24) of the drain port. Fix 

the width across flats (36) at the bottom of the bowl with a wrench and tighten it to the bowl.     

(Tightening torque: 20N

m)   

 

 

5) Restart the operation 

   

1. After the replacement of the element, check the parts are assembled correctly before restarting 

operation. In case of fluid leakage, stop the operation immediately. Check the sealing condition 

and take corrective actions. 

 

 

 

 

 

Summary of Contents for FH100 Series

Page 1: ...1 17 FGX OM F001 A PRODUCT NAME Return Filter MODEL Series Product Number FH100 Series FH100 X0 Series ...

Page 2: ... 17 FGX OM F001 A Contents Safety Instructions 1 1 How to Order 9 2 Construction and names of individual parts 10 3 Specifications 11 4 Installation and Piping 12 5 Maintenance 13 6 Maintenance parts 14 ...

Page 3: ...driven objects have been confirmed onfirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut and read and understand the specific product precautions take measures to prevent unexpected operation and malfunction 4 Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following co...

Page 4: ...nd Compliance Read and accept them before using the product Limited warranty and Disclaimer 1 The warranty period of the product is 1 year in service or Also the product may have specified durability running distance or replacement parts Please 2 For any failure or damage reported within the warranty a replacement product or necessary parts will be provided This limited warranty applies only to ou...

Page 5: ...trology For products that SMC manufactures or sells are not measurement instruments that are qualified by pattern approval tests relating to the measurement laws of each country Therefore SMC products cannot be used for business or certification ordained by the measurement laws of each country ...

Page 6: ... use this product in a place where shock or vibrations occur t use the hydraulic filter outdoors Do not use flow rates beyond the rated flow rate indicated in the drawings and catalog Replacement of O ring of each part when replacing the element If it Be sure to follow the instructions shown below considering prevention of damage to the element maintaining performance and efficiency of the mainten...

Page 7: ... connection port During connection work make sure that powder from the piping screws or seal material does not get into the interior of the piping Prior to operating flush the piping line and check for abnormalities such as fluid leakage 3 Firmly fix the piping to the mounting frame using a saddle etc to avoid vibration or force caused by the weight 4 During element replacement it is necessary to ...

Page 8: ...he element can be damaged 2 Cleaning each component When replacing the element make sure to wear protective gloves protective glasses etc Trapped substances may cause injury Fluid which is stuck to your fingers may make your hand slip and drop the element etc For proper sealing during the replacement of the element clean off any paint etc which is stuck to the threads of the O ring seat surface an...

Page 9: ...l Element P Paper M Micromesh Symbol Nominal filtration 005 5µm 010 10µm 020 20µm Symbol Nominal filtration standard 074 74µm 105 105µm Non standard 003 3µm 005 5µm 010 10µm 020 20µm 040 40µm 149 149µm 270 270µm Table1 1 Port size Rc Table1 2 Differential pressure indication Table1 3 Relief valve Table1 4 Hydraulic fluid Table1 5 Element Table1 6 Nominal filtration Note The paper elements for wate...

Page 10: ...al bracket See 3 Specifications 1 Figure2 1 Name of individual parts and dimensions Figure 2 2 5 Differential pressure indicator 1 2 3 4 6 7 8 IN OUT port DRAIN Differential pressure indicator 1 When the differential pressure increases to 0 13Mpa guideline for replacement due to clogging a red ring floats and becomes visible in the view port 2 Once it is visible it stays floating even when the pum...

Page 11: ... open pressure 0 15MPa relief valve type Differential pressure resistance 0 6MPa Weight kg 2 5 4 3 6 8 17 5 Material Case Aluminum casting Cover Cast iron O ring Petroleum water glycol fluid or emulsion hydraulic fluid NBR Phosphate ester hydraulic oil FKM Element Paper Paper Epoxy resin Carbon steel Micromesh Stainless steel rolled steel Epoxy resin Seal washer Petroleum water glycol fluid or emu...

Page 12: ...put signal is reset when the operation of the differential pressure indication switch is stopped and the inlet and outlet pressures of the filter become equal Design an electric circuit with a holding mechanism is necessary 1 Differential pressure Cover screw Rubber plug with grommet When installing allow sufficient space for maintenance Refer to 6 Maintenance parts 5 Maintenance Check each port s...

Page 13: ... before removing the bowl Caution When using the product at a high temperature be sure to check that the surface temperature of the filter container is not more than 40 o C before starting operation in order to prevent burns 2 Removal of the element 1 Pull down the element out of the cover and replace it with a new element Refer to 6 Maintenance parts 1 Replacement Element Clean the sealing surfac...

Page 14: ...Table6 1 3 Element number Symbol Nominal filtration Note 005 5µm 010 10µm 020 20µm Symbol Hydraulic fluid type N Petroleum W Water glycol Emulsion V Phosphoric ester Table 6 2 Nominal filtration Table 6 3 Hydraulic operating fluid type Note The paper elements for water glycol or emulsion is 10 µm only Table 6 4 Nominal filtration Symbol Nominal filtration 003 3µm 005 5µm 010 10µm 020 20µm 040 40µm...

Page 15: ... m 3 Replacement O ring and seal bracket Table 6 7 Replacement O ring and seal bracket Hydraulic fluid type Port size O ring for the cover and bowl 6 Element O ring 7 Seal bracket for drain port 8 Petroleum Water glycol Emulsion O ring material NBR 06 08 KA00466 G90 KA00800 P35 NB00006 10 12 KA00082 P44 16 KA00788 G130 KA00806 P50 20 24 KA00756 AS568 259 Hs70 KA00809 P85 Phosphoric ester O ring ma...

Page 16: ...pole AC1000V 50 60Hz 1min Between charged metal part and ground AC1500V 50 60Hz 1min Between each terminal and non charged metal part AC1500V 50 60Hz 1min Table 6 10 Other specifications Soldering terminal N C and N O common NC NO COM Table 6 11 Maintenance space Port size Dimension to draw the element Drain flushing dimension 06 08 290mm from the lower end of the bowl 100mm from the lower end of ...

Page 17: ...n 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com NOTE Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019SMC Corporation All Rights Reserved ...

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