SMC Networks EX510-GMJ1 Series Operation Manual Download

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No.EX##-OMI0001-E

PRODUCT NAME

Fieldbus system

(CC-Link compliant)

MODEL / Series / Product Number

EX510-GMJ1 Series

Summary of Contents for EX510-GMJ1 Series

Page 1: ...No EX OMI0001 E PRODUCT NAME Fieldbus system CC Link compliant MODEL Series Product Number EX510 GMJ1 Series...

Page 2: ...13 Mounting and Installation 14 Installation 14 Wiring 15 Setting 19 Specifications 25 Specifications 25 Dimensions 26 SI Unit Summary of Product Parts 27 Mounting and Installation 29 Installation 29...

Page 3: ...No EX OMI0001 E Input Unit Summary of Product Parts 42 Mounting and Installation 43 Installation 43 Wiring 45 Specifications 48 Specifications 48 Dimensions 48 Maintenance 49 Troubleshooting 50 Option...

Page 4: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 5: ...acement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to us...

Page 6: ...te in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof If using the product in an interlocking circuit Provide a...

Page 7: ...product may be damaged if excessive force is applied by stepping or climbing onto it Wiring Avoid repeatedly bending or stretching the cables or placing heavy load on them Repetitive bending stress or...

Page 8: ...unlight shade the product from the sunlight Otherwise failure or malfunction can result Keep within the specified ambient temperature range Otherwise malfunction can result Do not operate close to a h...

Page 9: ...to Order GW unit CC Link compatible Input unit SI unit Output unit For the detail of part no of solenoid valve manifold and independent solenoid valve with SI unit refer to Operation Manual or other...

Page 10: ...need individual power supply because the branch cable is 4 core flat cable including a power supply line Compact design Small and compact design is applied for all of GW unit which realizes decentral...

Page 11: ...put configuration of an input equipment which uses PNP transistor for signal outputting part It sources current with input and that is the reason why it is called source Data rate An amount of data wh...

Page 12: ...art to apply power to a product P Power supply voltage range A range of power supply voltage to operate a product normally Rated voltage A optimum value of power supply voltage applied to a product It...

Page 13: ...FG and external terminal block Insulation resistance 10 M or more 500 VDC is given between FG and external terminal block Ambient temperature Operating 10 to 50 o C Storage 20 to 60 o C Ambient humid...

Page 14: ...instruments such as a sensor with a power supply connector 4 GW unit side branch connector for input Connecting an Input unit etc by using branch cables EX510 FC 5 GW unit side branch connector for ou...

Page 15: ...1 of the body under DIN rail and push it upward Push down Claw 2 to the opposite rail until the claw clicks securely on to rail Mounting procedure and For removing lever up the DIN rail fixing plate...

Page 16: ...wirings are described in the following order 1 Communication wiring Connection with CC Link 2 Power supply wiring Connections of power supplies for output and input devices and controlling GW 3 Branc...

Page 17: ...differs depending on used cable in system See the table below Cable type Terminal resistor CC Link dedicated cable CC Link dedicated cable compatible with Ver 1 10 110 1 2 W brown brown brown CC Link...

Page 18: ...e power supplies Also other units do not need individual power supply Make sure of connection with the designated pin Tighten the connector securely to 0 5 to 0 6 Nm tightening torque Refer to Fig 4 a...

Page 19: ...wired with a branch cable and connected with a branch connector Two branch connectors are attached to each of SI unit Input unit and Output unit Pressure welding for branch connector The method of pr...

Page 20: ...t supplied Goes off L RUN Normally communication Lights up Communication interrupted Goes off L ERR Communication error Light up Setting of station number and of transmitting speed setting switch is c...

Page 21: ...OFF OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF OFF 10 OFF OFF ON OFF OFF OFF OFF 11 OFF OFF ON OFF OFF OFF ON 62 ON ON OFF OFF OFF ON OFF 63 ON ON OFF OFF OFF ON ON S...

Page 22: ...of stations occupied is performed with switch No 2 to 3 3 stations are occupied at shipment For further information refer to I O memory map and flexible setting of number of I O point Station setting...

Page 23: ...ed stations B mode Input 32 Output 32 OFF ON ON 8 points for each of A to D 8 points for each of A to D 2 Memory map I O data 3 stations occupied Input 64 Output 64 I O memory map in case of station n...

Page 24: ...etail of profile area refer to Profile area 2 stations occupied B mode Input 32 Output 32 I O memory map in case of station No 1 Ex QJ61BT11N Buffer memory address Remote input RX Buffer memory addres...

Page 25: ...g 0 Normal 1 GW unit is in start or stop condition Remote READY 1 GW unit is in start condition 3 stations occupied I O memory map in case of station No 1 Ex QJ61BT11N Buffer memory address Remote inp...

Page 26: ...tion occupied 3 stations for setting with input point 64 output point 64 2 stations for setting with input point 32 output point 32 Station type Remote device station Communication speed 156 Kbps 625...

Page 27: ...26 No EX OMI0001 E Dimensions GW unit EX510 GMJ1...

Page 28: ...Parts SI unit is the unit to be combined with manifold solenoid valves to communicate with GW unit It can be used with a plug lead type and plug in type solenoid valves Single solenoid valve can be op...

Page 29: ...d to mount the unit with two M3 screws 6 Connector locking pin inserted hole Receiving connector locking pin 7 Mounting bracket Possible to mount on DIN rail 8 Adapter cable assembly Connects a plug i...

Page 30: ...ure Mounted by screw Mounted on DIN rail 1 Hook claw 1 over the upper side and claw 2 over the low side of DIN rail respectively 2 Tighten the screw by Phillips screw driver until DIN rail is secured...

Page 31: ...30 No EX OMI0001 E Wiring Internal circuit and wiring EX510 S001 EX510 S101...

Page 32: ...31 No EX OMI0001 E EX510 S002 EX510 S102...

Page 33: ...tor can be found on the below For crimping of a branch connector refer to page 17 Load connecting connector pin assignment EX510 S 01 EX510 S001 Function No Name CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7 4 COM...

Page 34: ...put of SI unit can be used by using a cable assembly for output Refer to the figure below Refer to SI unit specifications on page 31 for the load current restriction of SI unit Power consumption of ea...

Page 35: ...t the three following conditions 1 1 point 0 25 A or less 2 1 unit 1 4 A or less 3 Total current of OUT0 to OUT7 1 A or less Total current of OUT8 to OUT15 1 A or less Protection Built in protection c...

Page 36: ...EX OMI0001 E Dimensions EX510 S 01 EX510 S 01A EX510 S 02 EX510 S 02A EX510 S 02B EX510 S 02C Refer to the catalogs and Operation Manual of each valve series for dimensions of the manifold valve EX510...

Page 37: ...ts up Power ON normal Goes off Power OFF 4 Communication LED Lights up Receiving data Goes off No communication data 5 Display LED Lights up Output signal ON Goes off Output signal OFF 6 Fuse Fuse is...

Page 38: ...DX 1 and 2 Put claw 1 at the body under DIN rail and push it upward Push down claw 2 to the opposite rail unit the claw clicks to be set stably Mounting procedure and For removing push up DIN rail fix...

Page 39: ...38 No EX OMI0001 E Wiring Internal circuit and wiring EX510 DYN3 Output unit for NPN Internal power supply type EX510 DYN4 Output unit for NPN Auxiliary power supply type...

Page 40: ...39 No EX OMI0001 E EX510 DYP3 Output unit for PNP Internal power supply type EX510 DYP4 Output unit for PNP Auxiliary power supply type...

Page 41: ...ctor with ferrule stranded conductor with pin terminal Wiring of power supply line and terminal block for external power supply Applicable electric wire size is 0 14 to 1 5 mm2 AWG 16 to 26 Wire sheat...

Page 42: ...the three following conditions 1 1 point 0 5 A or less 2 1 unit 1 A or less 3 Total current of OUT0 to 7 1 A or less Total current of OUT8 to 15 1 A or less Meet the three following conditions 1 1 po...

Page 43: ...onnects sensor 3 Power supply LED Lights up Power ON normal Goes off Power OFF 4 Display LED Lights up Sensor signal input ON Goes off Sensor signal input OFF 5 Fuse Fuse is replaceable 6 Mounting slo...

Page 44: ...43 No EX OMI0001 E Mounting and Installation Installation Mounted by screw EX510 DX 1 EX510 DX 2...

Page 45: ...under DIN rail or bracket and push it upward Push down claw 2 to the opposite rail until the claw clicks to be set stably Mounting procedure and For removing push up DIN rail fixing plate at the body...

Page 46: ...001 E Wiring Internal circuit and wiring EX510 DXB1 Input unit for 2 wire type 1 connector 2 input type EX510 DXN1 Input unit for NPN 1 connector 2 input type EX510 DXP1 Input unit for PNP 1 connector...

Page 47: ...46 No EX OMI0001 E EX510 DXN2 Input unit for NPN 1 connector 1 input type EX510 DXP2 Input unit for PNP 1 connector 1 input type...

Page 48: ...473562 4 AMP ZS 28 CA 5 Green 1 35 to 1 60 0 1 to 0 5 AWG26 to 20 4 1473562 4 AMP ZS 28 C Red 0 8 to 1 0 37104 3101 000FL Sumitomo 3M ZS 28 C 1 Yellow 1 0 to 1 2 0 14 to 0 3 AWG26 to 24 37104 3122 000...

Page 49: ...less inside of Input unit Input resistance 5 6 k Rated input current Approx 4 mA ON voltage ON current 17 V or more 2 5 mA or more Between input terminal and 24 V for sensor 17 V or more 2 5 mA or mo...

Page 50: ...nd on appearance and conductor resistance Display and operation No defect on operating conditions and display Replace with new unit if there is unintentional operation and defect found on display Powe...

Page 51: ...GW unit goes off PWR V LED of GW unit goes off Malfunction of solenoid valve or output equipment Refer to Trouble No 1 Refer to Trouble No 2 Refer to Trouble No 3 Refer to Trouble No 7 Refer to Troubl...

Page 52: ...re of the branch cable Check the wire length of the branch cable and if the exclusive cable is used Review the wiring of the branch cable Trouble No 3 Trouble Possible cause Investigation method of ca...

Page 53: ...od of cause Solution Inconsistent polarity in sensors Check that the Input unit specifications NPN PNP and the sensor specifications are consistent Make a suitable combination of Input unit and sensor...

Page 54: ...nd that the exclusive cable for DeviceNet is used Review the wiring Check that there is no broken communication line or loosened connector Review the connection of the communication line Replace the c...

Page 55: ...e branch cable Check that the cable of the branch cable is not broken or mis connected and that the connection is not loosened Review the connection of the branch cable Replace the cable if it is brok...

Page 56: ...en each unit Branch connector Every 1 pc It is a connector used to connect the branch cable to each unit SI unit and Input unit are attached with the branch connector for 2 pcs each Cable assembly for...

Page 57: ...nnecting a sensor to the Input unit EX510 DX Refer to Sensor connection on page 47 for the connector part number and the applicable electric wire size Fuse for replacement It is a fuse for replacement...

Page 58: ...of the setting method for each function Correct words C Add the contents D Revision E Modified errors in text Note Specifications are subject to change without prior notice and any obligation on the...

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