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These safety instructions are intended to prevent hazardous situations and/or equipment damage.

 

These  instructions  indicate  the  level  of  potential  hazard  with  the  labels  of  “Caution,”  “Warning”  or 
“Danger.”

 

They  are  all  important  notes  for  safety  and  must  be  followed  in  addition  to  International  Standards 
(ISO/IEC)

*1)

 , and other safety regulations.

 

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

 

   

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

 

   

IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)

 

   

ISO 10218: Manipulating industrial robots -Safety.

                                                                                 

 

 

  etc.

 

 
 

Caution

 

Caution

 indicates a hazard with a low level of risk which, if not avoided, could result 

in minor or moderate injury.

 

 
 

Warning

 

Warning

 

indicates a hazard with a medium level of risk which, if not avoided, could 

result in death or serious injury.

 

 
 

Danger

 

Danger

 

indicates a hazard with a high level of risk which, if not avoided, will result 

in death or serious injury.

 

 

Warning

 

1. The compatibility of the product is the responsibility of the person who designs the equipment 

or decides its specifications.

 

Since  the  product  specified  here  is  used  under  various  operating  conditions,  its  compatibility  with  specific 
equipment must be decided by the person who designs the equipment or decides its specifications based on 
necessary analysis and test results.   
The expected performance and safety assurance of the equipment will be the responsibility of the person who 
has determined its compatibility with the product.   
This  person  should  also  continuously  review  all  specifications  of  the  product  referring  to  its  latest  catalog 
information, with a view to giving due consideration to any possibility of equipment failure when configuring the 
equipment.

 

2. Only personnel with appropriate training should operate machinery and equipment.

 

The product specified here may become unsafe if handled incorrectly.

 

The assembly, operation and maintenance of machines or equipment including our products must be performed 
by an operator who is appropriately trained and experienced.

 

3.  Do  not  service  or  attempt  to  remove  product  and  machinery/equipment  until  safety  is 

confirmed.

 

1.The inspection and maintenance of machinery/equipment should only be performed after measures to   

prevent falling or runaway of the driven objects have been confirmed.

 

2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented 

and the power from any appropriate source is cut, and read and understand the specific product precautions 
of all relevant products carefully.

 

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

 

4. Contact SMC beforehand and take special consideration of safety measures if the product is 

to be used in any of the following conditions.

 

1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to 
    direct sunlight.

 

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, 

  vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and 
  beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or 
  other applications unsuitable for the standard specifications described in the product catalog.

 

3. An application which could have negative effects on people, property, or animals requiring special safety   

analysis.

 

4.Use  in  an  interlock  circuit,  which  requires  the  provision  of  double  interlock  for  possible  failure  by  using  a 

mechanical protective function, and periodical checks to confirm proper operation. 

 

-2- 

Summary of Contents for AV2000-02-1

Page 1: ...04 B G S 1 6 G D Y DO YO Z B C R Z A AV5000 F N 06 10 B G S 1 6 G D Y DO YO Z B C R Z A AVA2000 F N 02 B G S R Z A AVA3000 F N 03 B G S R Z A AVA4000 F N 04 B G S R Z A AVA5000 F N 06 10 B G S R Z A A...

Page 2: ...ctions 2 14 2 Application 15 3 Specifications 15 16 4 How to Order 17 21 5 Construction Parts List 22 23 6 Assembly of Optional Parts 24 7 Working Principle 25 8 Trouble Shooting 26 9 Disassembly Draw...

Page 3: ...en configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operatio...

Page 4: ...ct 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year wa...

Page 5: ...this catalog are designed only for use in compressed air systems Do not operate at pressures temperatures etc beyond the range of the specifications as this can cause damage or malfunction Refer to th...

Page 6: ...aken 0 oC to avoid solidifying or freezing drainage and moisture etc Mounting Warning 1 Opetation manual Mount and operate the product after reading the manual carefully and understanding its contents...

Page 7: ...ealant tape When screwing together pipies and fittings etc be certain that chips from the pipe threads and sealing material do not get inside the product Also when the sealant tape is used leave 1 5 t...

Page 8: ...torque may damage the thread etc 6 Lockout type handle operating load and moment control Please do not apply excessive load to the handle when operating the valve switching when using this product loc...

Page 9: ...ed to the lead wire Lubrication Caution 1 This product has been lubricated for life at the factory and does not require any further lubrication 2 If a lubricant is used in the system use class 1 turbi...

Page 10: ...n extended period of time Protective cover should be used to shield 5 Do not mound in locations where is nearby heat source Radiated heat should be also prevented 6 Implement suitable protective measu...

Page 11: ...as the non locking type Caution When locking the manual override on the push turn locking types B C be sure to push it down before turning Turning without first pushing it down can cause damage to the...

Page 12: ...onnector Solenoids whose lead wires have been pre wired positive side red and negative side black DIN Terminal With light surge voltage suppressor DZ YZ DIN terminal has no polarity M12 Connector With...

Page 13: ...he holding screw insert a flat blade screwdriver etc into the notch on the bottom of the terminal block and pry it open separating the terminal block and the housing 3 Loosen the screw slotted screws...

Page 14: ...nector vertically without tilting to one side Compatible cable Cord O D 3 5 to 7 Reference 0 5mm2 2 core or 3 core equivalent to JIS C 3306 Type Y Y type DIN connector is a DIN connector that confirms...

Page 15: ...01 C AC200V 200V SY100 61 2 02 SY100 61 2 02 C AC110V 110V SY100 61 2 03 SY100 61 2 03 C AC220V 220V SY100 61 2 04 SY100 61 2 04 C Without light SY100 82 1 SY100 82 1 C With light Rated voltage Volta...

Page 16: ...product with dry air to prevent it from freezing 2 Based on IEC60529 Electrical entry Grommet DIN terminal M12 Connector Rated coil voltage V DC 24 12V AC 50 60Hz 100 200 110 115 220 230 1 Allowable...

Page 17: ...ar 9 2 13 1 19 2 34 8 41 3 b 0 36 0 27 0 32 0 66 0 34 Cv 2 4 3 1 5 1 12 6 13 7 2 A 3 R C dm3 s bar 8 8 9 2 10 1 23 7 b 0 46 0 48 0 55 0 67 Cv 2 5 2 6 3 2 9 2 Pressure for switching from low speed air...

Page 18: ...connector f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 3 3 3 3 g Manual override NIL Non locking push type B Push turn locking slotted type C Push turn locking lever...

Page 19: ...ure gauge NIL Without pressure gauge G Round type pressure gauge with limit indicator c Silencer NIL Without silencer S Silencer Built in Semi standard h Flow direction NIL Flow direction Left to righ...

Page 20: ...Light surge voltage suppressor NIL None Z With light surge voltage suppressor 4 4 4 4 Semi standard h Flow direction NIL Flow direction Left to right R Flow direction Right to left i Pressure unit NIL...

Page 21: ...erminal Without connector YO Type Y DIN terminal Without connector f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 3 3 3 3 g Manual override NIL Non locking push type B...

Page 22: ...nector WO M12 connector Without cable 3 3 3 3 f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 4 4 4 4 1 The 110 VAC and 115 VAC are interchangeable The 220 VAC and 230...

Page 23: ...10AS AV42P 110AS AV52P 110AS 7 Piston assembly POM NBR AV22P 120AS AV42P 120AS AV52P 120AS 8 Needle assembly POM NBR AV22P 150AS AV22P 150AS AV22P 150AS AV22P 150AS 9 Plug assembly 2 POM NBR AR22P 320...

Page 24: ...onnecting Spacer for Modular Type F R L Unit Series AV2000 A AV3000 A AV4000 A AV5000 A Spacer Y200 D Y300 D Y400 D Y600 D Spacer with bracket Y200T D Y300T D Y400T D Y600T D Applicable model AC20 D A...

Page 25: ...2 Silencer assembly 1 Mounting of the element After inserting the element o ring to the element insert the element to EXH port 2 Tightening of the screw of element cover Mount the element cover to th...

Page 26: ...is filled with pressure supplied from the needle PA increased When PA exceeds the specified pressure the force that pushed up the valve becomes smaller than the force that pushed down the spool Then...

Page 27: ...ting pressure within 0 2 to 1 0MPa 2 Please replace the pilot valve assembly 3 Please turn the needle to the open direction direction Air is not supplied to 2 A port There is a leakage from 3 R port 1...

Page 28: ...mbly drawing Pilot valve assembly 4 Top cover 3 Piston assembly 7 Piston spring Damper Control valve assembly 11 12 6 Body Plug assembly Valve assembly Valve spring Needle assembly Bottom cover 1 9 5...

Page 29: ...o 6G Z A 3 4 1 3 4 1 3 4 Grommet AV 00 G A Body size Coil type B 20 AC 85 DC 83 30 AC 85 DC 83 40 AC 95 DC 93 50 AC 98 DC 96 mm mm Model Optional specifications With bracket With built in silencer K L...

Page 30: ...59 53 37 37 53 Width across flats 36 52 DIN terminal AV 00 D Y A mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AV2000 02 1 to 6D Y Z A 30 50 51 5 44 5...

Page 31: ...3 4 1 8 128 78 6 59 53 37 37 55 53 Width across flats 36 Air operated type AVA 00 A mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVA2000 02 A 30 50...

Page 32: ...53 37 37 64 53 Width across flats 36 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M4 x 0 7 Depth 6...

Page 33: ...37 64 53 Width across flats 36 70 9 112 3 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 1 to 6D Y Z A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M...

Page 34: ...64 53 Width across flats 36 96 112 3 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 5 to 6WOZ A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M4 x 0...

Page 35: ...u Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacture...

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