background image

 

 

Caution

 

1. 

Install an air filter

 

Install an air filter of 5 

µ

m or smaller filtration on upstream side. 

2. 

Take  measures  to  ensure  air  quality,  such  as  by  installing  an  aftercooler,  air 
dryer, or water separator.

 

Compressed  air  that  contains  a  large  amount  of  drainage  can  cause  a  malfunction  of 

pneumatic equipment such as valves. Therefore, take appropriate measures to ensure 
air quality, such as by providing an aftercooler, air dryer, or water separator.

 

3. 

Install a mist separator

 

If  an  excessive  amount  of  carbon  powder  is  present,  install  a  mist  separator  on  the 
upstream side. If excessive carbon dust is generated by the compressor, it may adhere 
to the inside of this product and cause it to malfunction.

 

 

Refer to SMC’s “Air Cleaning Equipment” catalog for further details on compressed air quality.

 

 

Operating Environment

 

Warning

 

1. Do not use in atmospheres contacting corrosive gases, chemicals, sea water, water, 

water steam, or where there is direct contact with any of these.

 

2. Do not use in explosive atmosphere.

 

3. Do not use in locations subject to vibration or impact.

 

4. Do not expose to direct sunlight for an extended period of time. Protective cover should 

be used to shield.

 

5. Do not mound in locations where is nearby heat source. Radiated heat should be also 

prevented.

 

6. Implement suitable protective measures in locations where there is contact with 

water droplets, oil, or welding spatter.

 

7. Install a silencer into exhaust port to prevent the dust ingress if there is a lot of dust in 

atmosphere, as dust may cause air leakage.

 

 

Maintenance

 

Warning

 

1. 

Perform  maintenance  inspections  according  to  the  procedures  indicated  in  the 
operation manual.

 

If handled improperly, malfunction and damage of machinery or equipment may occur.

 

2. 

Removal of equipment and supply/exhaust of compressed air

 

When  components  are  removed,  first  confirm  that  measures  are  in  place  to  prevent 
workpieces from dropping, run-away equipment, etc. Then, cut off the supply pressure 
and electric power, and exhaust all compressed air from the system using the residual 
pressure release function.

 

3. 

Low frequency operation

 

Valves should be switched at least once every 30 days to prevent a malfunction. (Use 

caution regarding the air supply.)

 

4. 

Manual override operation

 

When the manual override is operated, connected equipment will be actuated. Confirm 
the safety before operating.

 

 

Caution

 

1. 

Drain removal

 

Remove drain from air filters periodically.

 

 

-9-

 

Summary of Contents for AV2000-02-1

Page 1: ...04 B G S 1 6 G D Y DO YO Z B C R Z A AV5000 F N 06 10 B G S 1 6 G D Y DO YO Z B C R Z A AVA2000 F N 02 B G S R Z A AVA3000 F N 03 B G S R Z A AVA4000 F N 04 B G S R Z A AVA5000 F N 06 10 B G S R Z A A...

Page 2: ...ctions 2 14 2 Application 15 3 Specifications 15 16 4 How to Order 17 21 5 Construction Parts List 22 23 6 Assembly of Optional Parts 24 7 Working Principle 25 8 Trouble Shooting 26 9 Disassembly Draw...

Page 3: ...en configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operatio...

Page 4: ...ct 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year wa...

Page 5: ...this catalog are designed only for use in compressed air systems Do not operate at pressures temperatures etc beyond the range of the specifications as this can cause damage or malfunction Refer to th...

Page 6: ...aken 0 oC to avoid solidifying or freezing drainage and moisture etc Mounting Warning 1 Opetation manual Mount and operate the product after reading the manual carefully and understanding its contents...

Page 7: ...ealant tape When screwing together pipies and fittings etc be certain that chips from the pipe threads and sealing material do not get inside the product Also when the sealant tape is used leave 1 5 t...

Page 8: ...torque may damage the thread etc 6 Lockout type handle operating load and moment control Please do not apply excessive load to the handle when operating the valve switching when using this product loc...

Page 9: ...ed to the lead wire Lubrication Caution 1 This product has been lubricated for life at the factory and does not require any further lubrication 2 If a lubricant is used in the system use class 1 turbi...

Page 10: ...n extended period of time Protective cover should be used to shield 5 Do not mound in locations where is nearby heat source Radiated heat should be also prevented 6 Implement suitable protective measu...

Page 11: ...as the non locking type Caution When locking the manual override on the push turn locking types B C be sure to push it down before turning Turning without first pushing it down can cause damage to the...

Page 12: ...onnector Solenoids whose lead wires have been pre wired positive side red and negative side black DIN Terminal With light surge voltage suppressor DZ YZ DIN terminal has no polarity M12 Connector With...

Page 13: ...he holding screw insert a flat blade screwdriver etc into the notch on the bottom of the terminal block and pry it open separating the terminal block and the housing 3 Loosen the screw slotted screws...

Page 14: ...nector vertically without tilting to one side Compatible cable Cord O D 3 5 to 7 Reference 0 5mm2 2 core or 3 core equivalent to JIS C 3306 Type Y Y type DIN connector is a DIN connector that confirms...

Page 15: ...01 C AC200V 200V SY100 61 2 02 SY100 61 2 02 C AC110V 110V SY100 61 2 03 SY100 61 2 03 C AC220V 220V SY100 61 2 04 SY100 61 2 04 C Without light SY100 82 1 SY100 82 1 C With light Rated voltage Volta...

Page 16: ...product with dry air to prevent it from freezing 2 Based on IEC60529 Electrical entry Grommet DIN terminal M12 Connector Rated coil voltage V DC 24 12V AC 50 60Hz 100 200 110 115 220 230 1 Allowable...

Page 17: ...ar 9 2 13 1 19 2 34 8 41 3 b 0 36 0 27 0 32 0 66 0 34 Cv 2 4 3 1 5 1 12 6 13 7 2 A 3 R C dm3 s bar 8 8 9 2 10 1 23 7 b 0 46 0 48 0 55 0 67 Cv 2 5 2 6 3 2 9 2 Pressure for switching from low speed air...

Page 18: ...connector f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 3 3 3 3 g Manual override NIL Non locking push type B Push turn locking slotted type C Push turn locking lever...

Page 19: ...ure gauge NIL Without pressure gauge G Round type pressure gauge with limit indicator c Silencer NIL Without silencer S Silencer Built in Semi standard h Flow direction NIL Flow direction Left to righ...

Page 20: ...Light surge voltage suppressor NIL None Z With light surge voltage suppressor 4 4 4 4 Semi standard h Flow direction NIL Flow direction Left to right R Flow direction Right to left i Pressure unit NIL...

Page 21: ...erminal Without connector YO Type Y DIN terminal Without connector f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 3 3 3 3 g Manual override NIL Non locking push type B...

Page 22: ...nector WO M12 connector Without cable 3 3 3 3 f Light surge voltage suppressor NIL None Z With light surge voltage suppressor 4 4 4 4 1 The 110 VAC and 115 VAC are interchangeable The 220 VAC and 230...

Page 23: ...10AS AV42P 110AS AV52P 110AS 7 Piston assembly POM NBR AV22P 120AS AV42P 120AS AV52P 120AS 8 Needle assembly POM NBR AV22P 150AS AV22P 150AS AV22P 150AS AV22P 150AS 9 Plug assembly 2 POM NBR AR22P 320...

Page 24: ...onnecting Spacer for Modular Type F R L Unit Series AV2000 A AV3000 A AV4000 A AV5000 A Spacer Y200 D Y300 D Y400 D Y600 D Spacer with bracket Y200T D Y300T D Y400T D Y600T D Applicable model AC20 D A...

Page 25: ...2 Silencer assembly 1 Mounting of the element After inserting the element o ring to the element insert the element to EXH port 2 Tightening of the screw of element cover Mount the element cover to th...

Page 26: ...is filled with pressure supplied from the needle PA increased When PA exceeds the specified pressure the force that pushed up the valve becomes smaller than the force that pushed down the spool Then...

Page 27: ...ting pressure within 0 2 to 1 0MPa 2 Please replace the pilot valve assembly 3 Please turn the needle to the open direction direction Air is not supplied to 2 A port There is a leakage from 3 R port 1...

Page 28: ...mbly drawing Pilot valve assembly 4 Top cover 3 Piston assembly 7 Piston spring Damper Control valve assembly 11 12 6 Body Plug assembly Valve assembly Valve spring Needle assembly Bottom cover 1 9 5...

Page 29: ...o 6G Z A 3 4 1 3 4 1 3 4 Grommet AV 00 G A Body size Coil type B 20 AC 85 DC 83 30 AC 85 DC 83 40 AC 95 DC 93 50 AC 98 DC 96 mm mm Model Optional specifications With bracket With built in silencer K L...

Page 30: ...59 53 37 37 53 Width across flats 36 52 DIN terminal AV 00 D Y A mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AV2000 02 1 to 6D Y Z A 30 50 51 5 44 5...

Page 31: ...3 4 1 8 128 78 6 59 53 37 37 55 53 Width across flats 36 Air operated type AVA 00 A mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVA2000 02 A 30 50...

Page 32: ...53 37 37 64 53 Width across flats 36 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M4 x 0 7 Depth 6...

Page 33: ...37 64 53 Width across flats 36 70 9 112 3 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 1 to 6D Y Z A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M...

Page 34: ...64 53 Width across flats 36 96 112 3 mm Model Optional specifications With bracket With built in silence K L M N P Q R S T U V W X Y AVL2000 02 5 to 6WOZ A 30 50 51 5 44 5 5 10 66 2 3 33 5 54 M4 x 0...

Page 35: ...u Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacture...

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