SMC Networks 2375089 Operation Manual Download Page 1

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Summary of Contents for 2375089

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...Thermo con INR 244 639 18 June 2004 Version 1 0 Keep available whenever necessary HEC OM H010 1...

Page 3: ...label and Caution label 2 3 2 2 1 Position of Werning label 2 4 2 2 2 Position of Caution labels 2 5 2 2 3 Position of Ground label 2 6 2 2 4 Position of labels 2 7 2 3 Precautions for running safety...

Page 4: ...uning 5 7 6 Specifications 6 1 7 Preparation for Operation 7 1 7 1 Preparation for circulating liquid 7 1 7 2 Connect of Power Cable 7 1 7 3 Supply of circulating liquid 7 2 7 4 Check 7 3 7 4 1 Daily...

Page 5: ...ing mode Level 3 8 15 9 Alarm 9 1 9 1 How to Identify Alarm 9 1 9 2 Alarm indication 9 2 9 3 How to reset alarm 9 3 9 4 Alarm code list 9 3 9 5 Causes of Alarm 9 5 9 6 Troubleshooting 9 6 10 Appendix...

Page 6: ...d of ETL s No label 4 1 Fig 4 3 Legend of Model No label 4 1 Fig 4 4 Outside drawings of Thermo con 4 2 Fig 4 5 Electrical diagram 4 3 Fig 4 6 Circulating liquid circuit 4 4 Fig 5 1 Right view 5 1 Fig...

Page 7: ...st Part 2 2 10 Table 6 1 Specifications 6 1 Table 8 1 Available mode in Level 1 8 5 Table 8 2 Available mode in Level 2 8 7 Table 8 3 Available mode in Level 3 8 8 Table 9 1 Alarm information 9 1 Tabl...

Page 8: ...ropylene Diene Monomer ERR Error IEC International Electrotechnical Commission LCD Liquid Crystal Display PE Electricity Protective Earthing PE Material Polyethylene PID Proportional Integral Differen...

Page 9: ...operation manual carefully and understand the contents well This unit is Class 1 equipment with regard to the type of protection for electric shock 1 2 How to use operation manual In using the operati...

Page 10: ...d 4 Chap 4 Unit Overview Describes the outlook of this unit and operation overview 5 Chap 5 Names and Functions of Components The description and function of the parts in this unit are mentioned 6 Cha...

Page 11: ...ble for strict compliance to the safety standard in whole system but individual person in charge of operation and maintenance should take responsibility for that accompanying the daily work and should...

Page 12: ...or fail to obey warnings during operations These paragraphs document hazards that might cause serious injuries to workers or might damage the unit installed devices and products it produce if you do...

Page 13: ...dangerous works shall be done by persons who have full knowledge and experience on the unit and the system Cover panels of this unit shall be opened only by qualified service technicians or qualified...

Page 14: ...Safety Instructions 2 4 06 18 04 2 2 1 Position of Warning label Fig 2 1 Position of Warning label Fig 2 2 Legend of Warning label Warning label 40mm 80mm...

Page 15: ...tructions 06 18 04 2 5 2 2 2 Position of Caution labels Fig 2 3 Position of Caution label Fig 2 4 Legend of Caution label A Fig 2 5 Legend of Caution label B Caution label A Caution label B 40mm 80mm...

Page 16: ...Safety Instructions 2 6 06 18 04 2 2 3 Position of Ground label Fig 2 6 Position of Ground label Fig 2 7 Legend of Ground label 10mm 10mm Ground label...

Page 17: ...Safety Instructions 06 18 04 2 7 2 2 4 Position of labels Fig 2 8 Position of labels 26 2 95 2 40 2 60 2 98 2 5 2 135 2 5 2 31 2...

Page 18: ...of this unit do not disable interlock function of each device Otherwise it becomes improper and may cause unexpected personnel injury and damage this unit Turning power ON OFF When you turn on off th...

Page 19: ...nsor Detects lowering of circulating liquid level in reservoir 5 Detection of breakage of temp sensor Controller internal circuit Detects breakage and short circuit of temp sensor and cables 6 Excessi...

Page 20: ...r indication on display ERR14 Restart power supply 4 Low circulating liquid level Shuts off Switching power supply Error indication on display ERR20 Restart power supply 5 Detection of breakage of tem...

Page 21: ...gas The unit is not explosion proof 5 The place with ambient temp range of 10 to 40deg C and humidity range of 10 to 80 and without large temp change No dew condensation is allowed on the unit The de...

Page 22: ...mounted as follows 1 Use the foot attached to the Thermo con for mounting 2 Then tighten M6 screws bolts or equivalent into 4 holes sized to 6 4mm on the parts marked with arrow for mounting Fig 3 2 M...

Page 23: ...to the unit and indicated as shown below Fig 4 1 Position of Model No label Fig 4 2 Legend of ETL s label Fig 4 3 Legend of Model No label SMC THERMO CON I N R 2 4 4 6 3 9 S E R N o I T 0 1 2 3 r e v...

Page 24: ...Unit Overview 4 2 06 18 04 4 2 Appearance The appearance and the outline dimensions of the Thermo con is as shown below Fig 4 4 Outside drawings of Thermo con 243 283 311 344 365 350 380 200 355...

Page 25: ...4 5 Electrical diagram DC Fan For Power supply cooling Membrane key sheet LCD display Temp Sensor Thermo module DC Pump DC Fan For Thermo module radiating CPU board Switching power supply for CPU boa...

Page 26: ...system The unit is equipped with circulating liquid as shown below Fig 4 6 Circulating liquid circuit Reservoir DC Pump Temp Sensor Circulating liquid IN Circulating liquid OUT DC Fan DC Fan Filter T...

Page 27: ...vidually as shown below Fig 5 1 Right view 5 1 1 Connectors Fig 5 2 Connectors Connectors Piping and Label Air Filter Power switch Turned on to run the Thermo con and turned off to stop it Power suppl...

Page 28: ...ome unable to function properly To prevent this the filter should take off by removal of 2 circled screws and cleaned periodically Circulating liquid OUT The port to discharge circulating liquid Fitti...

Page 29: ...06 18 04 5 3 The performance decreases and removes it please when dust adheres to the air filter We will recommend the removal of dust once every three months Please remove dust with the cleaner and u...

Page 30: ...up when temp upper or lower limit warning occurs 2nd 3rd line Current temp PV and target temp SV during normal operation When the alarm arises the error is indicated instead and during setting mode se...

Page 31: ...ig 5 9 Reservoir Cap Reservoir Cap Removed to supply circulating liquid before operation Install prior to operation Gasket Included Put between Reservoir Cap and Reservoir for sealing Clockwise to ope...

Page 32: ...6 06 18 04 5 3 Left view The part attached to the left of the Thermo con has description and function individually as shown below Fig 5 10 Left view Fan guard For switching power supply cooling fan T...

Page 33: ...put of setting value from the keypad is available Normal is displayed in Mode Moves to new control mode upon receiving actions below while normal control manual 1 Command input by communication 5 4 3...

Page 34: ...erature curve Upon receiving action below during safety default mode mode moves to new control mode 1 Setting input from IDC 5 4 4 Pump Stop 5 4 6 Auto tuning If controlled temp fluctuate constantly a...

Page 35: ...mp 20deg C h Humidity 5 to 95 Max gradient humidity 30 h Atmospheric pressure 106 to 12kPa Max gradient atmospheric pressure 76kPa h Environment No corrosive gas solvent such as thinner and flammable...

Page 36: ...yle Forced air cooled style Main functions Auto tuning Off set Sensor fine adjustment Temp upper and lower limit alarm Output shut off alarm Serial communication RS 232C Input operation and indication...

Page 37: ...l to handle the fitting refer to Manual of the fitting manufacturer Manufacturer Colder Products Company Part No PLCD16006 3 When piping for drain of circulating liquid is required remove the plug att...

Page 38: ...the liquid 7 When the piping is filled with the circulating liquid the level of the reservoir lowers and low circulating liquid alarm ERR20 arises accordingly Then turn off the power supply once again...

Page 39: ...Confirm there is no abnormal sound or smell or abnormal heating of the case The performance decreases and removes it please when dust adheres to the air filter We will recommend the removal of dust o...

Page 40: ...he Thermo con begins control by auto start PV Temp measured by temp sensor Ex 23 0deg C 1 Internal temp sensor 2 External temp sensor option SV Set temp fixed to 30 0deg C at auto start Set gradient t...

Page 41: ...fer to 8 3 Level 2 Used at maintenance and initial setting and the setting of control PID is included Refer to 8 4 Level 3 Used rarely for the purpose other than initial setting and communication sett...

Page 42: ...rt auto tuning in auto tuning mode control operation mode 2 When pressed during auto tuning the auto tuning is suspended Refer to 5 4 6 This device is designed on the assumption of operating it by com...

Page 43: ...ed mode can be set To return to current temp indication press RET key When no input is done within 1 min regardless of setting mode the current temp indication is returned automatically 8 3 2 Availabl...

Page 44: ...t Set Gradient Sets gradient temp which causes SWT time out to arise i e no communication command is input within 10sec 10 to 60deg C h 5deg C h 60 6 Offset Value Enables control to temp displaced fro...

Page 45: ...can be set To return to current temp indication press RET key twice When no input is done within 1 min regardless of setting mode the current temp indication is returned automatically 8 4 2 Available...

Page 46: ...stant Sets differential time used for PID control When 0 is set differential operation is not made 0 0 to 99 9sec 0 1sec 0 0 7 Heating Cooling Ratio Sets output ratio of cooling to heating to compensa...

Page 47: ...on Table 8 3 The mode available in Level 3 is supposed not to be used normally for the purpose other than initial setting and the setting related to communication is included The data input in setting...

Page 48: ...Setting range 0 1 2 Indicated content Number and description of control operation mode Ex 1 Normal Function Selects control operation mode among them below 0 Pump Stop IDC setting 1 Normal normal con...

Page 49: ...Indicated content Temp from target to upper limit Ex 1 5deg C Function Sets upper limit of temp where the alarm arises The difference between target t emp and upper limit temp should be input Therefor...

Page 50: ...hen the temp set in this item is reached the alarm ERR12 arises 10 Low Temp Cutoff Setting range 0 0 to 44 0deg C Min increment 0 1deg C Indicated content Low temp cutoff by internal temp sensor Ex 0...

Page 51: ...Ex 0 05deg C Function Sets the fine adjusting value to calibrate the external temp sensor if it is mounted optionally If 0 05deg C is set in this item the reading of temp sensor is higher by 0 05deg C...

Page 52: ...999 Min increment 1 Indicated content Heating cooling gain ratio Ex 200 Function Sets output ratio of cooling to heating to compensate difference of gain between them 8 Overload Judging Temp Range Set...

Page 53: ...e prefix symbol stands for cooling and no prefix stands for heating 11 Upper Lower Temp Alarm Sequence Setting range On Off Indicated content Use of temp upper lower limit alarm sequence Ex Off Functi...

Page 54: ...t Setting range Without no parity Odd Even Indicated content Parity bit Ex Without Function Sets parity bit for communication 4 Data Length Setting range 7Bits 8Bits Indicated content Data length Ex 8...

Page 55: ...E Shut Off is indicated 2 Normal operation The value of PV and SV disappear and instead the error No ERR starts flashing and the content of the error comes out As MODE Shut Off is indicated Fig 9 1 3...

Page 56: ...n the event ERR14 arises during PB width setting input Fig 9 3 Alarm indication in the event temp upper and lower limit arises Blink Blink Light THERMO CON E R R1 4 T h e r m o s t a t A l a r m MODE...

Page 57: ...lower limit Condition Temp is out of temp limit range which is set to target temp After alarm occurrence The unit continues controlling Indication WRN indicator lamp lights up Fig9 3 ERR00 CPU hung u...

Page 58: ...mp 60 5deg C After alarm occurrence The unit stops Indication Thermostat Alarm ERR15 Abnormal output Condition Temp change beyond overload judging temp range is not produced even by 100 output for ove...

Page 59: ...irculating liquid and heat sink increase abnormally due to clogging of air filter failure on temp sensor and hang up of controller Temp of radiating liquid is high due to clogging of dust on filter Te...

Page 60: ...con If there is no alarm it causes from noise Please consult with us 2 In case of that please contact SMC ERR11 1 DC output voltage of Thermo con is decreased 2 Thermo module shorts wire 1 Check the...

Page 61: ...2 by hand ERR20 1 Liquid amount of reservoir is not enough 2 Liquid leakage occurs 1 Supply liquid 2 Check connectors and piping Temperature rises and falls 1 to 2 deg C gradually about the set point...

Page 62: ...re as shown on the table below Table10 1 Signal and style of connectors Description No Signal Style and Part No N AC100 240V L AC100 240V Power supply connector IEC 320 E PE N L E SUP J10G E1 0 OKAYA...

Page 63: ...almost equal to ambient temperature Ex 50 and the perpendicular of 2 4 Draw a line from A in parallel to temperature axis and obtain the intersection B of that line and the curve of relative humidity...

Page 64: ...Appendix 06 18 04 10 3 10 3 GEMS Specification 2352900PSP coolant specification Please refer to 2352900PSP of GEMS for the explanation according to abandonment...

Page 65: ...equivalent Cable 250V or more in ratings voltage copper wire of 1mm2 or more in sectional area Please use neither connector nor cable which does not satisfy the condition in Table 10 2 When the connec...

Page 66: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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