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ASSEMBLE DOOR 

SELECT: 

 

1 x 1.810 m Door Sheet 

2 x 0.545 m  Door Top/Bottom Channels 

2 x 1.810 m Door Side Flashings 

2 x 0.980 m Door Braces 

1 x Padbolt Support Flashing 

2 x Hinges 

32 x Rivets 

STEP 1: 

 

 

Lay out door sheet on a flat. 

 

 

Slide door top and bottom channels on each end as shown in 

fig. 1

 

 

 

Position door side flashings and assemble door as shown. 

 

 

Drill and rivet as per diagram, ensuring rivets penetrate into door sheet. 

fig.2 

fig.1 

STEP 2: 

 

 

Attach hinges to door side channel using rivets provided. 

 

 

Using one rivet, attach padbolt support as shown in 

fig. 2

 

80mm

 

 

STEP 4: 

 

 

Rivet door brace flashings onto back of 

door as shown. Where possible, rivet from 

front of door. 

 

 

Ensure the door brace flashings are approx 

70mm from top and bottom of door, and 

10mm from the side to clear top and bot-

tom timber plate, when hung. 

Summary of Contents for SS1507

Page 1: ...ASSEMBLY INSTRUCTIONS SS1507 BASE SIZE 1 520m x 0 685m ...

Page 2: ......

Page 3: ...or cladding used in Smart Store Sheds Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gutters Do not allow manures chemicals or other corrosive ma...

Page 4: ... m 2 Roof 0 885 m 3 Barge 0 885 m 2 Punched Full Sheet for Door 1 810 m 1 Padbolt Support 0 195 m 1 TIMBER Spouting 1 550m 1 Bottom Plates H4 Green Front Back 1 520 m 2 Bottom Plates H4 Green Sides 0 685 m 2 HARDWARE Top Plate H1 Red Back 1 520 m 1 Hardware Pack 1 Top Plate H1 Red Front 1 520 m 1 Paint Brush 1 Top Plate H1 Red Sides 0 685 m 2 OPTIONAL CHANNELS Bolt Down Kit 1 Door Top Bottom 0 545...

Page 5: ... Sheet Door Jambs Front 3 4 Wall Sheet Door Sheet Door Side Flashing Padbolt Support Hinge Door Top Bottom Channel QUICK OVERVIEW 1 LAY FOUNDATION 2 ASSEMBLE DOOR 3 ASSEMBLE SIDE PANELS 5 ASSEMBLE FRONT PANEL 6 ASSEMBLE WALLS 7 ASSEMBLE ROOF 8 SECURE SHED 4 4 ASSEMBLE BACK PANEL Barge Flashing Spouting Top Plate Side Door Brace ...

Page 6: ... coming through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 7 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 5 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by no...

Page 7: ...oor side flashings and assemble door as shown Drill and rivet as per diagram ensuring rivets penetrate into door sheet fig 2 fig 1 STEP 2 Attach hinges to door side channel using rivets provided Using one rivet attach padbolt support as shown in fig 2 80mm STEP 4 Rivet door brace flashings onto back of door as shown Where possible rivet from front of door Ensure the door brace flashings are approx...

Page 8: ... the Top Plate is straight then nail along the wall sheet to the Top Plate two clouts per pan see fig 1 STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring each side of wall sheets overhangs the end of Bottom Plate by 13mm Check that the distance between the Top and Bottom Plates is correct As per diagram in step 1 Check that the Bottom Plate is straight then nail the wall sheets ...

Page 9: ...late using two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top and Bottom Plates is correct As shown Check that the Bottom Plate is straight then nail wall sheets to the Bottom Plate using two clouts per pan Std Shed Bottom Plate will protrude below wall sh...

Page 10: ...g rivets STEP 3 Place 2 x Wall Sheets on timber Make sure the narrow pans are next to the door Ensure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Nail wall sheets to Top Plate two clouts per pan Nail the wall sheets to the Bottom Plate making sure that the Plates are the correct distance apart and ...

Page 11: ...port the panels while they are screwed together Before fixing ensure that the Side Panel overlaps the Back Panel Using 8 x 40mm screws screw the Top and Bottom Plates together STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 4 x 75mm scr...

Page 12: ...slots at front Rivet sheets together at overlaps with 1 x rivet per join STEP 2 Position the Roof Sheets with front overhang of 130mm at each front end fig 1 Using 4 x 40mm weatherseals nail the Roof Sheets to the Top Plates at each corner ensuring ribs on the Roof Sheets line up with ribs on the Wall Sheets fig 3 STEP 3 Ensure the Front and Back Top Plates are straight Nail the roof sheets to the...

Page 13: ...ix to the Bottom Plate and the concrete slab A 10mm masonry drill bit is required OPTIONAL SENTRY FLOOR Position the Floor Joists centrally between the side Base Plates and skew nail each end with two 75mm nails Check that the shed is sitting level and square and that the diagonal Bottom Plate measurements are the same Place the floor boards in position and nail securely 6 x 50mm nails per board I...

Page 14: ......

Page 15: ...is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fastenings and fixings Normal wear and tear damage by impact or acts of God Situations where the shed has been used for storage of chemicals manure or corrosion causing products Unauthorized modification...

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