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ROOF  ASSEMBLY

 

12

 

IMPORTANT

 

Use 50mm Clouts only on outside ribs covered by Barge flashings. Predrill 
holes using a 3.5mm drill bit. Use Roofing Screws on all other ribs.

 

SELECT:

 

 

3 x 0.885 m Roof Sheets

 

1 x 1.555 m Spouting

 

1 x 1.555 m Ridge

 

2 x 0.885 m Barges

 

16 x 50mm Roofing Screws

 

16 x Rivets

 

4 x 50mm Clouts

 

IMPORTANT

 

Use 50mm Clouts only on outside ribs covered by Barge flashings and back 
wall top plate. Predrill holes using a 3.5mm drill bit. Use Roofing Screws on all 
other ribs, ensuring screws are not overtightened as this can damage the seals 
and can cause the roof to leak. 

 

Pan

 

Rib

 

fig.2

 

SIDE

 

WALL

 

FRONT 

WALL

 

BACK WALL

 

SIDE

 

WALL

 

BOTTOM PLATE

 

TOP PLATE

 

fig.1

 

fig.3

 

X 2

 

X 2

 

Barge

 

Spouting

 

fig.4

 

STEP 1:

 

 

• 

Ensure Shed is sitting level and square.

 

 

• 

Lay Roof Sheets on the Top Plates.

 

 

• 

Rivet sheets together at overlaps with 2 x rivets per join

 

(fig.1).

 

STEP 5:

 

 

• 

Place spouting in position and rivet to Barge Flashings at each end 
and rivet to roof sheets (1 rivet per 1 sheet) 

(fig.4).

 

STEP 2:

 

 

• 

Position the Roof Sheets with front overhang of 130mm at each 
end (

fig. 1

).

 

 

• 

Using 4 x 50mm Clouts, predrill and nail the Roof Sheets to the Top 
Plates through the ribs, at each corner, ensuring ribs on the Roof 
Sheets line up with ribs on the Wall Sheets (

fig.2

).

 

STEP 3:

 

 

• 

Ensure the Front and Back Top Plates are straight. 

 

• 

Screw the roof sheets to the front & back Top Plates, using 1 x 
Roofing Screw per rib. (

fig.2

).

 

STEP 4:

 

 

 

• 

Place barge flashings on roof at end of shed ensuring the diagonal 
trimmed end is at the front. (See diagram on pg 5)

 

 

• 

Rivet the Barge Flashings to the roof and the side wall, using two 
rivets on top of barge and two into the side (

fig.3

).

 

Pan

 

Rib

 

fig.2

 

SIDE

 

WALL

 

FRONT 

WALL

 

BACK WALL

 

SIDE

 

WALL

 

BOTTOM PLATE

 

TOP PLATE

 

fig.1

 

Pan

 

Rib

 

fig.2

 

SIDE

 

WALL

 

FRONT 

WALL

 

BACK WALL

 

SIDE

 

WALL

 

BOTTOM PLATE

 

TOP PLATE

 

fig.1

 

IMPORTANT—FOR SHEDS WITH OPTIONAL CLEAR ROOF PANEL 

 

Assemble as below, making sure that the Clear Roof Sheets overlap the stand-
ard roof sheets on both sides. Pre drill and fasten with the 50mm roofing 
screws provided.

 

 

Summary of Contents for SM1507

Page 1: ...ASSEMBLY INSTRUCTIONS SM1507 BASE SIZE 1 520m x 0 685m...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO...

Page 3: ...cess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart Store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as...

Page 4: ...ont Wall Narrow Sheets 1 940 2 Roof 0 885m 3 Door Sheets 1 900m 1 Door Sides 1 900m 2 Door Jamb 1 940m 2 Door Brace 0 915m 2 Barge 0 885m 2 Spouting 1 555m 1 Door Top Bottom 0 545m 2 Hardware Pack 1 T...

Page 5: ...TS LIST PACK 2 TIMBER PACK DESCRIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 1 520 m 2 Front Back Top Plate H1 Red 1 520 m 2 Side Wall Bottom Plates H4 Green 0 685 m 2 Side Wall Top Plates H1...

Page 6: ...NT PANEL 6 ASSEMBLE WALLS 7 ASSEMBLE ROOF Top Plate Back Side Wall Sheets Roof Sheets Top Plate Front Bottom Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheet Door Jambs Front 3 4 Wall S...

Page 7: ...ng through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom...

Page 8: ...n the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig...

Page 9: ...ther Rivet sheets together on overlaps as shown STEP 3 Nail wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and the sides of the...

Page 10: ...ivet the sheets together on overlaps as shown STEP 3 Nail the wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and that the sides...

Page 11: ...3 5mm drill bit Check the distance between the top and bottom plates then use a further 2 x 30mm clouts to nail the Door Jamb Flashings to the bottom Plate Pre drill holes STEP 4 Place the door on the...

Page 12: ...Using 2 x 40mm screws screw Top Plates together in the corner Using 2 x 40mm screws 2 per join screw the Bottom Plates together in the corner STEP 2 Repeat Step 1 with the second Side Panel ensuring...

Page 13: ...lashings at each end and rivet to roof sheets 1 rivet per 1 sheet fig 4 STEP 2 Position the Roof Sheets with front overhang of 130mm at each end fig 1 Using 4 x 50mm Clouts predrill and nail the Roof...

Page 14: ...REMOVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Doo...

Page 15: ......

Page 16: ...any consequential loss or damage labour or transport charges This warranty is conditional on Construction installation and maintenance being carried out as specified in the Assembly Instruction Manual...

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