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Smartgen HGM6100N Series, User Manual

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HGM6100N Series Genset Controller User Manual                                                                      Page 10 of 47 

4.2 

CONTROLLER PANEL 

 

Fig.1 – HGM6110 (HGM6110N/NC/CAN) Front Panel Indication 

 

Fig.2 – HGM6120 (HGM6120N/NC/CAN) Front Panel Indication 

NOTE: 

Partial indicator states: 

Alarm Indicator:

 slowly blink when warning alarms; fast blink when shutdown alarms; won’t illuminate when there is no 

alarm. 

Status  Indicator: 

won’t  illuminate  when  genset  stand  by;  blink  1  time  per  second  in start  or stop  process  and  always 

illuminate when runs normally; for HGM6100CAN, press start key in auto mode or manual mode, ECU power outputs and 

status indicator always illuminates.   

 

Summary of Contents for HGM6100N Series

Page 1: ...HGM6100N SERIES HGM6110N 6120N 6110NC 6120NC 6110CAN 6120CAN GENSET CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Page 2: ...rt of this publication should be addressed to SmartGen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Sm...

Page 3: ...Date Version Note 2020 08 18 1 6 Deleted Table 5 of 7 5 CONDITIONS OF CRANK DISCONNECT Table 5 2020 09 10 1 7 Modified the terminal number of output port 2 of typical application diagrams 2021 06 22 1...

Page 4: ...AMETER RANGE AND DEFINITION 19 7 1 PARAMETER CONTENT AND RANGE TABLE 19 7 2 DEFINED CONTENTS OF PROGRAMMABLE OUTPUT 1 4 25 7 3 DEFINED CONTENTS OF PROGRAMMABLE INPUT 1 5 27 7 4 SENSOR SELECTION 29 7 5...

Page 5: ...41 13 7 CUMMINS QSZ13 41 13 8 DETROIT DIESEL DDEC III IV 42 13 9 DEUTZ EMR2 42 13 10 JOHN DEERE 42 13 11 MTU ADEC SMART MODULE 43 13 12 MTU ADEC SAM MODULE 43 13 13 PERKINS 44 13 14 SCANIA 44 13 15 VO...

Page 6: ...dds mains AC monitoring and mains generator automatic switching control AMF especially suitable for the automation system composed by mains and genset NOTE1 HGM6110NC 6120NC has RS485 port HGM6110N 61...

Page 7: ...off All of parameters can be set not only from the front panel but also adjusted through USB interface or RS485 interface via PC Multiple sensors of temperature pressure and fuel level can be used di...

Page 8: ...at supply voltage Auxiliary Relay Output 1 7A DC28V at supply voltage Auxiliary Relay Output 2 7A AC250V volt free output Auxiliary Relay Output 3 16A AC250V volt free output Auxiliary Relay Output 4...

Page 9: ...Manual mode Auto Pressing this key will set the module as Auto mode Close Open Can control gens to switch on or off in Manual mode Note the key is fit for HGM6120 series controllers Close Can control...

Page 10: ...indicator states Alarm Indicator slowly blink when warning alarms fast blink when shutdown alarms won t illuminate when there is no alarm Status Indicator won t illuminate when genset stand by blink 1...

Page 11: ...er frequency under voltage are disabled As soon as this delay is over genset will enter into Warming Uup Delay if configured 9 When Warming Up Delay is over the indicator is illuminating if gens norma...

Page 12: ...t judge whether the controller has started successfully according to disconnect conditions and the disconnection of starter needs to be controlled by operators When operators observed the genset has...

Page 13: ...n genset running time is longer than maintenance time of user setting or the maintenance type is date the current date is over the setting date and the maintenance action is set as warning controller...

Page 14: ...d shutdown alarm signal and it will be displayed in LCD 9 Gen Over Current When genset current is higher than set threshold and delay is not 0 it will send shutdown alarm signal and it will be display...

Page 15: ...the pre set value and the action selects Shutdown it will initiate shutdown alarm 21 ECU Shutdown If an error message is received from ECU via J1939 it will initiate shutdown alarm 22 ECU Comm Failure...

Page 16: ...Genset Controller User Manual Page 16 of 47 6 CONNECTIONS Compared with HGM6120 HGM6110 doesn t have 3 phase input terminal of mains voltage The back panel of HGM6120 is as below Fig 3 Controller Rea...

Page 17: ...15 Speed Sensor Input 0 5mm2 Connected to speed sensor shielding line is recommended 16 Speed Sensor Input B connected inside 17 Temp Sensor Input 1 0mm2 Connect to water cylinder temp resistance type...

Page 18: ...2 Connect to mains N wire HGM6110 without 35 RS485 Common Ground Impedance 120 shielding wire is recommended its single end connect with ground 36 RS485 0 5mm2 37 RS485 0 5mm2 38 Aux Input 4 1 0mm2 Gr...

Page 19: ...e from mains abnormal or remote start signal is active to start genset 7 2 Stop Delay 0 3600 s 1 Time from mains normal or remote start signal is inactive to stop genset 8 3 Start Times 1 10 times 3 W...

Page 20: ...e point for 10s shutdown alarm signal is sent 25 20 Over Speed Shutdown 0 6000 r min 1710 When the engine speed is over the point for 2s shutdown alarm signal is sent 26 21 Gen Under Frequency Shutdow...

Page 21: ...calculating over load current 37 32 Over Current Percentage 50 130 120 When load current is over the point the over current delay is initiated 38 33 Over Current Delay 0 3600 s 30 When load current is...

Page 22: ...essure each condition can be used alone and simultaneously to separating the starter motor and genset as soon as possible 64 59 Engine Speed of Crank Disconnect 0 3000 r min 360 When engine speed is o...

Page 23: ...be set 81 76 Overload Action 0 2 0 0 Not used 1 Warn 2 Shutdown When power is higher than preset value and duration exceeds than delay over power warning is active Return and delay value can be set 8...

Page 24: ...ed Sampling 0 1 1 0 Controller 1 ECU 100 94 Temp Sampling 0 1 1 0 Controller 1 ECU 101 95 OP Sampling 0 1 1 0 Controller 1 ECU 102 96 CAN Baud Rate 0 1 0 0 250kbps 1 500kbps 103 97 Rated Speed 0 6000...

Page 25: ...us closing 6 Close Mains Output HGM6110 without 7 Open Breaker When close time is set as 0 Open Breaker is disabled 8 Speed Raise Relay Pick up when enter into warming up time Disconnect when raise sp...

Page 26: ...Raising speed time is output while the unit entering into high speed warming up 25 Speed Drop Pulse Dropping speed time is output while the unit entering into stop idling 26 Oil Pump Control This fun...

Page 27: ...t In Auto mode when input active genset can start and take load after genset is OK when input inactive genset will stop automatically 11 Fuel Level Low Warning Connected to sensor digital input The co...

Page 28: ...s active engine target speed will increase 5RPM 23 Drop Speed Pulse If engine type is common J1939 when input is active engine target speed will decrease 5RPM 24 Over Current Fault Shutdown When input...

Page 29: ...GX sensor 2 Pressure Sensor 0 Not used 1 User Configured Resistance Type 2 VDO 3 SGH 4 SGD 5 CURTIS 6 DATCON 7 VOLVO EC 8 SGX 9 User Configured 4 20mA 10 User Configured 0 5V 11 Digital Closed 12 Digi...

Page 30: ...il to Start or Loss of Speed Signal shutdown will occur 5 If the generator has no oil pressure sensor don t choose corresponding item 6 If generator frequency has not been selected controller will not...

Page 31: ...rogrammable input 1 5 cannot be set as the same items otherwise it cannot realize correct function programmable output 1 4 can be set as the same item 7 If need to shut down after cooling please set a...

Page 32: ...e resistance must be in accordance with the order of higher to lower otherwise errors will occur When sensor is selected as Not used temperature pressure and fuel level will be display as in LCD If th...

Page 33: ...ignal then press stop to reset controller Recover actions of preventing engine to disconnect crank e g Connect wire of fuel value press start key again genset will start If everything goes well genset...

Page 34: ...HGM6100N Series Genset Controller User Manual Page 34 of 47 11 TYPICAL APPLICATION Fig 5 HGM6110NC Typical Application Diagram Fig 6 HGM6120NC Typical Application Diagram...

Page 35: ...HGM6100N Series Genset Controller User Manual Page 35 of 47 Fig 7 HGM6110CAN Typical Application Diagram Fig 8 HGM6120CAN Typical Application Diagram...

Page 36: ...HGM6100N Series Genset Controller User Manual Page 36 of 47 Fig 9 Single Phase 2 Wire Fig 10 2 Phase 3 Wire NOTE Recommend that the output of crank and Fuel expand high capacity relay...

Page 37: ...tery directly and then connect battery positive and negative to power input of controller separately in case that charger will interfere with the normal running of controller 1 Speed Sensor Input Spee...

Page 38: ...t and active power may be incorrect NOTES A Icom must connect to battery cathode of the controller B When there is load current open circuit is inhibited in the CT secondary side 5 Withstand Voltage T...

Page 39: ...unication shielding line connect to ECU terminal only CAN H SAE J1939 signal Using impedance 120 connecting line CAN L SAE J1939 return Using impedance 120 connecting line Engine type Cummins ISB 13 2...

Page 40: ...B Using impedance 120 connecting line Engine type Cummins ISB 13 4 CUMMINS QSX15 CM570 It is suitable for CM570 engine control module Engine type is QSX15 Table 19 50 Pins Connector Terminals of cont...

Page 41: ...als of controller OEM connector of engine Remark Configurable output 1 38 Set configurable output 1 as Fuel Relay Output Starting relay output Connect with starter coil directly CAN_SCR CAN communicat...

Page 42: ...line CAN L CAN L Using impedance 120 connecting line Engine type Common J1939 13 9 DEUTZ EMR2 Table 26 F Connector Terminals of controller F connector Remark Configurable output 1 Expand 30A relay bat...

Page 43: ...munication shielding line CAN H X4 1 Using impedance 120 connecting line CAN L X4 2 Using impedance 120 connecting line Engine type MTU ADEC 13 12 MTU ADEC SAM MODULE It is suitable for MTU engine wit...

Page 44: ...troller B1 connector Remark Configurable output 1 3 Set configurable output 1 as Fuel Relay Output Starting relay output Connect to starter coil directly CAN_SCR CAN communication shielding line CAN H...

Page 45: ...d to negative of battery CAN GND CAN communication shielding line CAN H 12 Using impedance 120 connecting line CAN L 13 Using impedance 120 connecting line Engine type VolvoEDC4 13 17 VOLVO EMS2 Volvo...

Page 46: ...e 120 connecting line Table 39 Engine 2 Pins Port Battery Engine 2 pins Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 Engine type BOSCH 13 19 WEICHAI It is sui...

Page 47: ...connections High Temp Alarm After Crank Disconnect Check temperature sensor and connections Shutdown Alarm During Running Check switch and connections according to information on LCD Check configurabl...

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