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SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

HAT828

HIGH SPEED ATS CONTROLLER

USER MANUAL

Summary of Contents for HAT828

Page 1: ...SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD HAT828 HIGH SPEED ATS CONTROLLER USER MANUAL...

Page 2: ...ncluding photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reprodu...

Page 3: ...18 7 1 2 REMOTE COMMUNICATION START STOP 18 7 2 AUTO START STOP 19 7 2 1 START CONDITIONS 19 7 2 1 1 INPUT START 19 7 2 1 2 GEN START MAINS NG 19 7 2 2 TWO GENSETS START STOP 19 7 2 3 SCHEDULED RUN 2...

Page 4: ...ON RESTORE 46 12 LOAD OUTAGE TIME DESCRIPTION 47 13 COMMUNICATION CONFIGURATION AND CONNECTION 48 13 1 ILLUSTRATION 48 13 2 RS485 COMMUNICATION 48 13 3 USB COMMUNICATION 48 14 TERMINALS 49 14 1 TERMIN...

Page 5: ...tuation over voltage under voltage over frequency under frequency loss of phase reverse phase sequence It also has configurable input output LCD display digital communication and other functions HAT82...

Page 6: ...tch transfer All parameters can be configured on site Passwords authentication ensures authorized staff operation only Manual commissioning on site to achieve genset start stop operation With switch r...

Page 7: ...56 controlled remotely Suitable for various AC systems 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire methods Modular design anti flaming ABS plastic shell pluggable terminal emb...

Page 8: ...acts output Aux Output Port 1 4 16A AC250V Volts free output Aux Output Port 5 8 10A AC250V Volts free output Aux Output Port 9 10 8A AC250V Volts free output Digital S1 S2 Close Input GND B connected...

Page 9: ...tive Humidity 20 93 RH Storage Condition Temperature 30 80 C Protection Level Front panel IP65 when water proof rubber ring inserted between controller and panel Back panel IP20 Insulation Strength Ap...

Page 10: ...rrent Continuous Power Supply Time 6 Last Continuous Power Supply Time 7 S1 Accumulated Power Supply Time 8 S2 Accumulated Power Supply Time 9 QS1 Accumulated Close Times 10 QS2 Accumulated Close Time...

Page 11: ...n it is abnormal light off when there is no power S1 Close Status Indicator Light on when QS1 auxiliary contact is active light off when it is inactive Flashes while switching to current status S2 Clo...

Page 12: ...ore mode and Auto Trans Non restore mode switching Lamp Test In main screen long press this key to test the lamp When testing LCD backlight is on LCD display is all black all LED indicators on the pan...

Page 13: ...ulated power supply time Current continuous power supply time Last continuous power supply time Accumulated auto running time QF QS1 accumulated close times QS2 accumulated close times Accumulated aut...

Page 14: ...se or 2 phase of A B and C 10 S1 Reverse Phase Seq A B C phase sequence is wrong 11 S1 Instant Under Volt Voltage is lower than the set value Table 8 S2 Voltage Status No Item Description 1 S2 Availab...

Page 15: ...Closing QS1 closing delay is in progress 4 Closing QS1 Again If Closing Again Delay is not 0 when the QS1 Fail to Open condition occurs it s the delay time before the close relay is active for the se...

Page 16: ...ccurs and alarm is not removed the indication will be displayed when manually transfers to Auto Mode 2 Panel Locked The information displays when panel lock is active and keys are pressed Manual Auto...

Page 17: ...enset Start Stop 7 Language 8 About Press Up Down key to choose parameters the current line was highlighted with black and then press Confirm key to enter into the corresponding display screen NOTE1 D...

Page 18: ...1 Gen S2 Gen manual start stop menu interface is as follows Return S1 Genset Stop S1 Genset Start S2 Genset Stop S2 Genset Start Press Up Down key to choose parameters the current line was highlighted...

Page 19: ...start mode Both genset S1 close relay and S2 close relay are deactivated after genset start Start Mode Cycle Run Master Slave Run Balanced Run None Cycle Run When remote start is active S1 and S2 cycl...

Page 20: ...n Auto mode 2 System type set as S1 Gen S2 Gen 3 Output should be set as S1 Genset Start and S2 Genset Start 4 Input should be set as S1 Genset Fault Input S2 Genset Fault Input and Remote Start On Lo...

Page 21: ...e genset at same time everyday 7 2 4 SCHEDULED NOT RUN Once Scheduled Not Run enables users can set the Scheduled Not Start time Start signal will be deactivated at preset time and it will be inhibite...

Page 22: ...m S1 voltage abnormal to normal 2 S1 Volt Abnormal 0 3600 s 5 The delay from S1 voltage normal to abnormal 3 S2 Volt Normal 0 3600 s 10 The delay from S2 voltage abnormal to normal 4 S2 Volt Abnormal...

Page 23: ...uency of AC system 19 Over Frequency Warn 0 1 1 0 Disable 1 Enable 20 Set Value 0 200 110 Upper limit value of frequency it is abnormal if the value has exceeded the set value 21 Return Value 0 200 10...

Page 24: ...ime the module will send out fail to close alarm 5 Continually Close 0 1 0 0 Disable 1 Enable When switch close control is continuous it needs to be enabled Close Time and Open Time are deactivated 6...

Page 25: ...e 1 Enable 2 Sync Voltage Difference Enable 0 1 0 0 Disable 1 Enable 3 Sync Voltage Difference 0 50 V 10 The max voltage difference when synchronization success 4 Sync Frequency Difference 0 3 00 Hz 3...

Page 26: ...hen the start signal is active the start delay will be initiated If the gen voltage lasts abnormal after the delay has expired genset fault alarm will be initiated 7 Battery Volt Detect 0 1 0 0 Disabl...

Page 27: ...Bit6 July Bit7 Aug Bit8 Sep Bit9 Oct Bit10 Nov Bit11 Dec 5 Time Date 1 31 1 The date of start the genset 6 Time Week 1 127 1 Bit0 Sunday Bit1 Monday Bit2 Tuesday Bit3 Wednesday Bit4 Thursday Bit5 Fri...

Page 28: ...art 16 Time Minute 0 59 0 17 Duration 0 30000 30 The duration time of genset NOT running Load Setting 1 Elevator Enable 0 1 0 0 Disable 1 Enable 2 Elevator Delay 0 300 s 300 It s the delay time before...

Page 29: ...ate 1 Open to activate 15 Digital Input 8 0 35 0 Not Used 16 Active Type 0 1 0 0 Close to activate 1 Open to activate Relay Outputs Setting 1 Relay Output 1 Active Type 0 1 0 0 Output NO 1 Output NC 2...

Page 30: ...ctive Type 0 1 0 0 Output NO 1 Output NC 22 Combined 1 or Out 1 Contents Setting 0 99 23 S1 Available 23 Combined 1 or Out 2 Active Type 0 1 0 0 Output NO 1 Output NC 24 Combined 1 or Out 2 Contents S...

Page 31: ...0 1 0 0 Output NO 1 Output NC 40 Combined 4 or Out 1 Contents Setting 0 99 0 Not Used 41 Combined 4 or Out 2 Active Type 0 1 0 0 Output NO 1 Output NC 42 Combined 4 or Out 2 Contents Setting 0 99 0 N...

Page 32: ...ing 0 99 0 Not Used Module Setting 1 Power On Mode 0 2 0 0 Last Mode Keep the working mode last time running 1 Manual Mode 2 Auto Mode 2 Language 0 2 0 0 Simplified Chinese 1 English 2 Other Language...

Page 33: ...emote Control Disable 2 Remote Adjusting Disable 3 Remote Adjusting Control Disable 12 RS485 2 Comm Set 0 3 0 0 Remote Adjusting Control Enable 1 Remote Control Disable 2 Remote Adjusting Disable 3 Re...

Page 34: ...eactivated after the stop delay has expired In Manual mode if the genset is running users should stop it manually then the manual start signal will be deactivated 8 Reserved 9 Reserved 10 S1 Close Inh...

Page 35: ...age abnormal delay is deactivated 30 Auto Transfer Restore Input Auto trans auto restore when active and auto trans non restore when inactive 31 Reserved 32 Reserved 33 Remote Control Inhibit Remote c...

Page 36: ...witch transfer Used for control the running elevator stop at the nearest floor until the switch transfer is terminated 20 Reserved 21 Reserved 22 Reserved 23 S1 Available Output when S1 power is norma...

Page 37: ...S Power L2 51 ATS Power L3 52 ATS Power N 53 Remote Control Control the output via RS485 communication command 54 Input 1 Status Aux Input status 55 Input 2 Status 56 Input 3 Status 57 Input 4 Status...

Page 38: ...eduled Not Run Output during the Scheduled Not Run process 88 Scheduled Run Output during the Scheduled Run process 89 Reserved 90 Reserved 91 Load 1 Close Output Output when Load 1 is active 92 Load...

Page 39: ...ves Example Contents of OR condition output SW1 input port 1 is active Active type of OR condition output SW1 normally open output disconnect when inactive Contents of OR condition output SW2 input po...

Page 40: ...ing QS1 Record when the QS1 close relay activated 2 Closing QS2 Record when the QS2 close relay activated 3 QS1 Sync Closing Record when the QS1 sync close relay activated 4 QS2 Sync Closing Record wh...

Page 41: ...y S2 frequency Maximum pieces of black box record are 5 Every event records total 60s before and after data information of this event and record once per second The latest record will cover the oldest...

Page 42: ...t too high otherwise load impact is too large during transfer Sync Failure Alarm Action Can be set as warn alarm or fault alarm It still waits for synchronization when failure until switch is closed W...

Page 43: ...e Key QS1 close and S1 supply after pressing this key S1 close can be cancelled after pressing this key when S1 waits for synchronous closing S2 Close Key QS2 close and S2 supply after pressing this k...

Page 44: ...anual Close Flowchart NOTE When Power Abnormal Manual Trans is active S1 or S2 is manually closed if A phase voltage of this power is abnormal ATS can transfer When it is inactive S1 or S2 is manually...

Page 45: ...supply according to S1 S2 status transfer priority and auto transfer restore status NOTE During the process if close failure or close inhibit occurs the corresponding switch will not execute close ac...

Page 46: ...3 AUTO TRANSFER NON RESTORE When set as Auto Transfer Non restore S1 master run if S1 is normal S1 will close if S1 is abnormal S2 is normal S2 will close if S1 returns normal S2 is normal switch kee...

Page 47: ...h starts to work after t3 time S2 close is finished by the switch Load outage time is less than 20ms which is shown as below picture Fig 6 Load Outage Time when Power Abnormal Transfer When S1 returns...

Page 48: ...e communication functions More information of Communication Protocol please refer to HAT828 Communication Protocol 13 2 RS485 COMMUNICATION HAT828 ATS controller has two isolated RS485 communication p...

Page 49: ...1 AC 3P4W Voltage Input For single phase only connects A1 N1 2 B1 3 C1 4 N1 5 PA1 POWER1 AC Supply Can be phase voltage or line voltage supply range AC 90 576 V 6 PN1 7 PA2 POWER2 AC Supply Can be pha...

Page 50: ...6A AC250V 25 N O 26 COM 27 B DC Negative Module ground terminal 28 B DC Positive DC 8 35 V controller power supply 29 S1 CLOSE INPUT S1 Close Input Detect S1 close status volts free contact input Grou...

Page 51: ...d Volts free relay Normally Open output Capacity 10A AC250V 46 47 AUX OUTPUT 9 COM Aux Output Port 9 Default Genset Start Normally Close Output Volts free relay Normally Open Close output Capacity 8A...

Page 52: ...PPLY Controller has independent AC supply port Power supply can be phase voltage L N or line voltage L L supply range AC 90 576 V Fig 10 AC Supply Diagram NOTE Fast transfer function only active in AC...

Page 53: ...8 High Speed ATS Controller User Manual Page 53 of 56 15 TYPICAL WIRING DIAGRAM Fig 12 Typical Application Diagram NOTE The diagram above is only for example please do wiring according to actual condi...

Page 54: ...ies are active including abnormal situation synchronous transfer will be executed 3 This controller only suits for two stage transfer switch 4 The control coil of switch must be powered by this circui...

Page 55: ...ATS Controller User Manual Page 55 of 56 Installation Steps 1 Install 4 clips put into grooves in front panel in turn 2 Tighten four set screws by using straight screwdriver 3 Tighten the 4 hex nuts b...

Page 56: ...open contact and normally close contact Check the output port function settings and output types in parameters configuration Auxiliary Input Abnormal Check whether the auxiliary input is soundly conne...

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