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Smart Optics Activity 850, Operating Manual

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Smart Optics Activity 850 Operating Manual Download Page 5

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List of figures

 

 

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IGURE 

1 

SCANNERSIDE VIEW

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2 S

CANNER HOLDING POINT

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3 : S

CANNER HOLDING POINT

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4 M

AIN SWITCH ON THE FRONT OF THE DEVICE

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5 S

ETUP

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NSTALLATION

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6 L

ANGUAGE SELECTION

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7 S

ETUP 

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IZARD

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8 S

ELECT INSTALLATION LOCATION

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9 S

TART 

M

ENU

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10 C

REATING A 

D

ESKTOP SYMBOL

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IGURE 

11 I

NSTALLATION

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IGURE 

12 I

NSTALLATION

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13 C

OMPLETING THE INSTALLATION

 

20 

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14: N

O CALIBRATION DATA

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15: F

OLDER SEARCH

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16: S

ELECTED FOLDER

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17: I

MPLEMENTING THE SENSOR DATA

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ALIBRATION MODEL WITH SPACER PLATE IN 

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CTIVITY

850 ............................................................................................... 23 

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19

: S

CAN SOFTWARE CALIBRATION

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20: S

CAN SOFTWARE CALIBRATION

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21I

NDIVIDUAL CALIBRATION BLOCK

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22: C

ALIBRATION MODEL REGISTRATION

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IGURE 

23: C

OMPLETING THE CALIBRATION

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IGURE 

24: D

EVICE FRONT 

A

CTIVITY

850 ...................................................................................................................................... 28 

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IGURE 

25: D

EVICE FRONT 

A85 ................................................................................................................................................. 28 

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26: S

IDE VIEW 

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27: S

YSTEM DRAWER

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28

: D

ATA PLATE

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29

: R

OTATING

-

SWIVELLING UNIT

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30

: 

R

OCKER

/R

OTATING

-

SWIVELLING UNIT 

A

CTIVITY

850 

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IGURE 

31: R

OCKER

/R

OTATING

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SWIVELLING UNIT 

A

CTIVITY

855 ......... 30 

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32

: 

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NDIVIDUAL PARTS OF 

A

CTIVITY

850 ............................................................................................................................ 31 

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33

: I

NDIVIDUAL PARTS OF 

A

CTIVITY

855

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34: O

BJECT HOLDER SYSTEM

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35: O

BJECT HOLDER SYSTEM WITH MODEL

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36

: H

EIGHT ALIGNMENT OF 

A

CTIVITY

850

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37: "N

EW PROJECT

" ...................................................................................................................................................... 36 

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IGURE 

38

: "N

EW MEASUREMENT

"

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F

IGURE 

39: 2D 

SCAN AND ENTRY SCREEN

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40: P

ROMPT NOTIFICATION

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41: D

ATA SET BEFORE 

"

MATCHING

" .................................................................................................................................. 40 

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42: "R

ESCAN

" 

MODE

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IGURE 

43: "R

ESCAN

" .............................................................................................................................................................. 41 

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44: S

AVE PROJECT

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IGURE 

45: "M

ATCHING

" 

PROCESS

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IGURE 

46:  “

BITE REGISTRATION

" 

SYMBOL

 ................................................................................................................................... 43 

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IGURE 

47: S

QUEEZE BITE ALIGNMENT PRESCAN

 ............................................................................................................................ 44 

F

IGURE 

48: C

UT BITE REGISTRATION

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IGURE 

49: C

UT BITE REGISTRATION

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F

IGURE 

50: C

OMPLETE JAW 

2D 

SCAN

 .......................................................................................................................................... 46 

Summary of Contents for Activity 850

Page 1: ...For software version 2 2 23 status 01 2012 Operating Manual A product of smart optics Sensortechnik GmbH ...

Page 2: ...1 Activity 855 Activity 850 ...

Page 3: ...NG THE SCANNER FROM THE PACKAGING 14 8 INSTALLATION 15 9 1 INSTALLING THE SCANNER 15 9 2 INSTALLING THE COMPUTER 16 9 3 INSTALLING THE SOFTWARE 16 9 4 IMPORTING CALIBRATION DATA 21 9 CALIBRATIONPROCEDURE 23 10 1 AXIS CALIBRATION 23 10 2 3D CALIBRATION 24 10 BASICINFORMATIONABOUTTHEDEVICE 26 11 1 FUNCTIONING OF THE ACTIVITY850 ACTIVITY855 26 11 2 INTERIOR ACTIVITY850 855 30 11 3 OBJECT HOLDER 31 11...

Page 4: ...BOLS 56 13 1 THE SYMBOLS 56 13 2 THE 3D VIEWER SYMBOLS OBJECT VIEW 58 13 3 ACTIVITY MENU OPTIONS 59 13 4 OPTIONS 7 SETTINGS 7 MATCHING 59 13 5 OPTIONS 7 SETTINGS 7 GENERAL 60 13 6 OPTIONS 7 SETTINGS 7 INSTALLATION 63 13 MAINTENANCEANDSERVICING 64 14 FAULTSANDREPAIRS 64 15 ENVIRONMENTALFACTORSANDDISPOSAL 64 16 1 PACKAGING 64 16 2 DISPOSAL 64 16 IMPRINT 65 ...

Page 5: ...RATION 25 FIGURE 23 COMPLETING THE CALIBRATION 26 FIGURE 24 DEVICE FRONT ACTIVITY850 28 FIGURE 25 DEVICE FRONT A85 28 FIGURE 26 SIDE VIEW FIGURE 27 SYSTEM DRAWER 29 FIGURE 28 DATA PLATE 29 FIGURE 29 ROTATING SWIVELLING UNIT 30 FIGURE 30 ROCKER ROTATING SWIVELLING UNIT ACTIVITY850 FIGURE 31 ROCKER ROTATING SWIVELLING UNIT ACTIVITY855 30 FIGURE 32 INDIVIDUAL PARTS OF ACTIVITY850 31 FIGURE 33 INDIVID...

Page 6: ...L DATA SET 55 FIGURE 70 ACTIVITY MENU OPTIONS 59 FIGURE 71 SETTINGS MATCHING 59 FIGURE 72 SETTINGS GENERAL 60 FIGURE 73 SETTINGS INSTALLATION 63 2 Icons This symbol indicates warning information Useful hints are marked with a light bulb in the operating manual 3 General safety information Proper use The Activity 850 and Activity855 scanners are intended for use in performing optical three dimensio...

Page 7: ...he measurement of Single stump 60 sec unit 3 bridge 90 sec Complete jaw 180 sec Single stump 55 sec unit 3 bridge 90 sec Complete jaw 90 sec Resolution Basic resolution of the 3D sensing head 50 µm Scanfield 50 x 66 x 50mm x y z Basic resolution of the 3D sensing head 62 5 µm 80 x 60 x 85 mm x y z Accuracy 10 µm standard deviation measured at test specimen determined via min 50 measuring points wi...

Page 8: ...te 64 Bit Intel core 2 Quad CPU Q 9550 2 83 Ghz or higher RAM 8 GB high performance 3D graphics card with min 1GB RAM e g GeForce 320 GB hard disk Operating system Windows 7 Ultimate 64 Bit Intel core 2 Quad CPU Q 9550 2 83 Ghz or higher RAM 8 GB high performance 3D graphics card with min 1GB RAM e g GeForce 320 GB hard disk ...

Page 9: ...8 5 CE declaration of conformity ...

Page 10: ...9 ...

Page 11: ...ng and transporting the scanner 5 Please do not place any objects on the scanner as there is a risk that these can fall down owing to the surface structure as well as the resultant vibrations during scanning operation 6 The Activity 850 and Activity 855 scanners has been developed and manufactured in accordance with the applicable safety standards and with the greatest possible care In spite of th...

Page 12: ...any longer The device must be marked as defective and prevented from being put into operation again until the fault is rectified 7 3 Do not reach inside the scanner if one or more movement axes move despite the flap being open Switch the scanner off immediately The scanner may no longer be used in this case and must be marked as defective and prevented from being put into operation again until the...

Page 13: ...e external packaging for visible damage as soon as you take delivery of the scanner If you notice that the packaging is damaged inform the delivering forwarder and your specialist dealer immediately The device is delivered in a strong outer box on a wooden pallet After removing the straps open the upper folding lid of the box The box contains a foam piece that protects the scanner which is packed ...

Page 14: ...arrying points are provided to move the device Please note these specifications Stand so that one person each is positioned to the left and right of the scanner Take hold of the scanner with one hand at the bottom front of the scanner and the other hand at the top rear In this way the scanner can be safely tilted slightly to the rear Carrying points rear back of the device Person A Person B Carryi...

Page 15: ...ont with your other hand Figures 2 and 3 3 Working together and at the same time lift the scanner out of the packaging and place it at the installation site 4 When doing do make sure that you have free access to the workplace and do not trip over the packaging Remove the upper part of the packaging Figure 1 scannerside view Grip and tilt the scanner at the upper holding point one holding point eac...

Page 16: ... at the 0 position before installation The position of the main switch maybe different Figure 4 Main switch on the front of the device 1 Connect the device to the USB cables using the USB ports on the rear of the device Functional earth Fuse USB camera USB device control Mains connection ...

Page 17: ... factory the data on the installationCD is validonlyforthe correspondingscanner Thiscalibration data contains a code that can be enabled only by the corresponding scanner Therefore compare the serial number indicated on the data plate of the scanner with the serial number indicated on the CD to make sure they match before installation If you have mistakenly installed an incorrect version of the so...

Page 18: ... icon Fig 7 Figure 6 Language selection Figure 7 Setup Wizard Define the installation location for the software by using the Browse button to define the path The installation program suggests a standardized path that you can use Having selected the path please confirm this with Next ...

Page 19: ...e 8 Select installation location Define the software name in the Select Destination Location Folder window Thenclickon Next Figure 9 Start Menu Select whether you require a Desktop symbol and confirm with Next ...

Page 20: ...19 Figure 10 Creating a Desktop symbol Before starting the installation check your selected settings and chose Next The installation starts immediately Fig 11 Figure 11 Installation ...

Page 21: ...ure 12 Installation Confirm the installation of the driver with Next Then complete the installation with Finish The drivers are now installed and the process is completed Figure 13 Completing the installation ...

Page 22: ...via the Desktop icon or from the Start Menu This is followed by a software message Calibration directory not found Click OK to start the Installer Tool Figure 14 No calibration data This tool makes it easier to install the required sensor data Click Search to select the file path SO 202 When doing so select only the parent folder and confirm with OK ...

Page 23: ... The calibration data is imported into the Activity software Figure 16 Selected folder The scanner installation has been completed you can close the installer with OK and restart the scanner software Figure 17 Implementing the sensor data ...

Page 24: ...the Activity850 scanner Clamp the calibration model on the removable object holder and place it in the scanner Fig 18 The Activity855 can be calibrated without a spacer plate Object base Spacer plate Figure 18 Calibration model with spacer plate in Activity850 The path Options 7 Service 7 Axes Calibration contains the start command for calibrating the axes ...

Page 25: ...ppear after the axis calibration is complete Figure 20 Scan software calibration If the axis calibration fails please check the height alignment of the model in the measuring field See Figure 18 10 2 3D calibration Each calibrating block is measured industrially These individual values can be found on the calibration model ...

Page 26: ... Fig 22 Figure 22 Calibration model registration Individual values are indicated on the rear of the calibration model Please enter these in fields 1 and 2 Confirm the procedure with OK You can start the 3D calibration only by selecting the start command under the item Options 7 Service 7 3D calibration 7 Complete The system now performs a 3D calibration this can take several minutes The following ...

Page 27: ...he most important components of the scanner are the 3D sensor and the positioning unit with object holder The 3D sensor consists of a camera and a projector The projector throws a light pattern onto the object to be measured at an oblique angle of incidence the object is simultaneously monitored with the camera Since the camera cannot capture the entire object if the object is complex in shape as ...

Page 28: ...ically calculates a scan program for recording the positions specified by the operator and starts these The positions provided in the scan program are started up by the positioning unit and a 3D measurement is performed When scanning adjacent tooth stumps it is usually necessary to measure the stumps in isolation without the adjacent stumps as otherwise the interdental area cannot be captured by t...

Page 29: ...ponents and operating controls of the scanner are explained below Lid Case opening Device designation System drawer Figure 24 Device front Activity850 Lid Case opening Device designation System drawer Figure 25 Device front A85 ...

Page 30: ...D sensor number Figure 28 Data plate Use only the USB cables included in the scope of delivery if possible These have undergone multiple testing at our company in conjunction with your scanner Communication problems can result between the scanner and PC if cable lengths over 2 metres are used ...

Page 31: ...from outside Rotating swiveling unit Object base Model holder Mains switch Figure 29 Rotating swivelling unit Main Swivelling axis Rotating swiveling unit Base holder Figure 30 Rocker Rotating swivelling unit Activity850 Figure 31 Rocker Rotating swivelling unit Activity855 ...

Page 32: ...he swivelling unit allows you to swivel the entire setup comprising rotating unit and object holder and hence record side views of the object to the measured Interior lighting The interior lighting switches on automatically when the flap is opened If the flap remains open for longer than 5 minutes the lighting will switch off automatically The interior lighting switches off automatically when the ...

Page 33: ... clamping or loosening the plaster model on the model holder 4 An additional spacer plate with magnet for height alignment 5 Removable object holder for non articulated jaw models The model is fastened on the object holder using a clamp This clamp is fastened or released using the hex key 4 Using the object holder system The object holder of the Activity 850 primarily comprises a system base plate...

Page 34: ...m alignment of the model to be scanned in the measuring range a maximum of one additional spacer plate can be mounted on this The object holder can now be fixed on the base or spacer plate Example Standard model holder without spacer plate Figure 35 Object holder system with model ...

Page 35: ...lignment The scanner has a definite height measuring range If the object to be measured is located outside this range no measuring values will be measured there This means that the finished scan will exhibit holes or have a cut off effect The scanner has a height measuring range of 25 mm i e 50 mm in total Incorrect height alignment is one of the most frequent reasons for unsatisfactory scanning r...

Page 36: ...s However we recommend making sure that the height deviation is not too great for each model to be scanned Mounting If necessary fasten the required spacer plate on the base holder Insert the relevant object holder Using zero spacer plates If it is necessary to move the spacer plate place the object holder directly on the base holder To set the height of the object holder start the scanner softwar...

Page 37: ...project Information such as laboratory dental technician patient etc is entered in these entry fields The information entered here is added by setting the checkmark in the New project of the patient ID Project name If you do not enter anything in the entry fields the time and date data will be used as standard After confirming with OK a new field will appear allowing you to name the following meas...

Page 38: ... ensure the correct height alignment in the scanner see Figures 36 and 37 A tooth diagram of the jaw to be scanned is located at the upper left Activate the Jaw type checkbox to select whether an upper or lower jaw is involved Indicate under Scan type whether only one jaw model standard is to be processed or whether you have more information to be scanned such as a bite registration a wax up or a ...

Page 39: ...r the tooth diagram on the left Keep the left mouse button pressed to move these squares over the centre of the corresponding tooth stump The scan software now detects the position of the tooth and will apply the corresponding scan strategy for these coordinates If you wish to delete a scan position click on the corresponding checkpoint in the tooth diagram You can change the scan type of a positi...

Page 40: ... after removing the stumps The object holder is moved into the predefined initial position for this This selection option is due to the fact that the motor driving the object holder could also be turned by hand when switched on with a correspondingly high action of force The motor is not damaged by this but the defined motor position is lost It may be the case in individual situations that greater...

Page 41: ...ion A green cross is located at the top of the 3D viewer which can be used to start the Rescan Mode If Rescan Mode is enabled this green cross will be shown in the centre of the 3D viewer see above Now the edge of the data hole must be positioned below the cross using the familiar mouse options left mouse button rotate right mouse button move and scroll wheel zoom If the centre of a hole is positi...

Page 42: ...rs next to the area to bescanned Area to undergo a rescan Figure 42 Rescan mode Figure 43 Rescan If you click on the blue start button any number of rescans can now be performed until all desired areas are recorded ...

Page 43: ...he last cutting action Select a cut function and click with the left mouse button around the required area In this way you select the area on and around the model To complete the process make the last selection with the right mouse button The model has been cut to size and can be reset with the Undo cut action icon The smaller the data set is cut to size the smaller the data volume which has to be...

Page 44: ...If more areas are missing the rescan mode can be repeated on the STL data set Figure 48 3D STL data set Once the model data set is compiled it is possible to add a bite registration scan to the project The bite registration function must be activated for this Figure 46 bite registration symbol You are then prompted to position the bite registration and give the measurement a name Once you have giv...

Page 45: ...the selection created in the main scan see Fig 50 After confirming the message with No the prescan is started and you can then newly define the selection for the bite registration in the prescan image see Fig 50 Figure 47 Squeeze bite alignment prescan Next the 3D scan is performed as usual with the following symbol ...

Page 46: ...ns or cut to size with the cutting tool described above Save the change and start the matching process The matching button for a bite registration scan is not enabled unless the model data set has been matched previously Figure 49 Cut bite registration The bite registration is then loaded into the 3D viewer and visualized ...

Page 47: ...tics it is necessary to simply and quickly scan a complete jaw Unless high detail accuracy is required for this we recommend setting the thinning to MEDIUM or STRONG Create a new project as described in section 9 3 and start the 2D scan Figure 50 Complete jaw 2D scan Select between lower and upper jaw correspondingly under Jaw type Activate the Complete jaw checkbox under Scan type see Figure 54 ...

Page 48: ...the size of the object to be scanned using the yellow checkpoints The jaw must be inside the blue outline the scan range Start the 3D scan Figure 52 Starting the scan process The scanner now moves the model down automatically based on the predefined scan positions and compiles a number of individual measurements from various perspectives ...

Page 49: ...culation with the Matching button The matching process for a complete jaw can take up to several minutes irrespective of the number and size of the scans to be matched or the selected thinning level and computercapacity The jaw scan is visualized in the 3D viewer as shown below Figure 54 3D STL data set ...

Page 50: ...sion scan You can also scan a jaw pair in occlusion In our example we shall also scan the lower jaw scan from section 9 3 3 member bridge and the upper jaw scan from section 9 4 complete jaw scan in occlusion To do this we compile the scan data for the upper jaw and the lower jaw as described above Matching is not yet carried out Sample images Prescan lower jaw STL of the lower jaw Prescan upper j...

Page 51: ... end of the process You can align the models with an elastic band adhesive stick or other fixing option so that the models sit rotationally secure to one another Place the models fixed to one another in the scanner and close the lid Use the spacer plate to ensure the correct height alignment Figure 56 Fixed jaw You must activate Add dental scan by clicking on the following icon to carry out a vest...

Page 52: ...the left of the project entry screen after which you can select what method is to be used to perform the vestibular scan Figure 59 Antagonist Alignment A blue outline will appear in the 2D image after clicking on Antagonist Alignment Align this to the vestibular progression of the 2D scan see Fig 63 ...

Page 53: ...process as usual The outer sides vestibular view are scanned by the device as shown below Figure 61 Vestibular scan Click on the articulation icon Figure 62 Articulation icon The software now indicates in succession which jaw has to be loaded ...

Page 54: ...least three reference points by clicking on them once with the left mouse button Points which you can find again on the vestibular image are ideally suitable for this If you have clicked on a point by mistake you can undo this by with the Delete key on the keyboard You can move the scan image with the right mouse button and rotate the view in the 3D viewer with the Shift key and the left mouse but...

Page 55: ... points of the lower jaw to your satisfaction click on the Next icon in the viewer to load the upper jaw Figure 66 Next Follow the same procedure as with the lower jaw and select the Next icon again once you are satisfied with the selection Figure 67 Upper jaw alignment ...

Page 56: ...etect an offset more easily using differing colour schemes for the upper and lower jaw If you are pleased with the data set confirm with the Next button after which the software will automatically commence the matching process All data sets performed are now matched This can take several minutes Sample image for a finished STL data set in an upper versus lower jaw situation Figure 69 Articulated S...

Page 57: ...r further processing 12 Symbols 13 1 The symbols Activity icon Perform 3D scan Perform 2D scan Move automatically to the service position Open a new project Open an existing project or STL file Start the matching process Add a new measurement Add bite registration ...

Page 58: ...inside the selection Cut data outside the selection Undo the last cutting action or measurement Open the dialog Fill holes Save the last work step possible if activated blue Open Settings dialog Information on the product End the Activity program ...

Page 59: ...ront view Show rear view Show left side Show right side Show upper side Show lower side Show data set in isometric alignment Rotate the object around the X axis only Rotate the object around the Y axis only Rotate the object around the Z axis only Normal rotation mode ...

Page 60: ...millimetres General settings Thinning out is used to determine the STL accuracy and hence the data size The maximum resolution of the sensor is reproducedat OFF A somewhat larger spacing of the pixels to a data set is linked under LOW Thisspacingisenlargedfurtherat MIDDLE and STRONG AUTO varies the thinning out as selected The stronger the thinning out the smaller the linked data set The greatest ...

Page 61: ...images serve as an aid if any measuring errors occur 2D viewer Brightness You can set the light intensity of the camera live image here These settings do not have any effect on the 3D measurements 3D viewer Colour top You can set the background colour of the viewer for the upper area here Colour bottom You can set the background colour of the viewer for the lower area here Object colour You can de...

Page 62: ...d the computer will emit a signal for every prompt via the installed speaker However this function is not supported by every PC system Show errors If you activate show errors a window with the corresponding error message and description will appear if exceptions occur Show pixel cloud when rotating 3D view for speed If you activate the checkbox the object will be displayed in the 3D viewer as a pi...

Page 63: ...er capacity from the graphics card and can lead to time delays Prompt for matching on raw scan data You can use this function to define whether matching is to be made to the existing STL or to the existing individual images The query is only set for an existing STL Always base matching on raw scan data To create the STL the existing individual images are used again during rescans or supplementary ...

Page 64: ...here All data is created and saved in this folder Dental System You can indicate what tooth scheme you prefer in the Dental System Language The language of the user interface is set here The following are available for selection German English Spanish French Italian Portuguese Romanian Turkish Chinese Chinese Traditional Greek and Russian ...

Page 65: ...ces Please do not treat the case with strong cleaning agents 14 Faults and repairs Please remember that the scanner is a sensitive optical device Maintenance and repair may therefore be performed only by trained technicians Faults that cannot be cleared by restarting the scanner or the program should be referred to customer service 15 Environmental factors and disposal 16 1 Packaging You can retur...

Page 66: ...16 Imprint Manufacturer smart optics Sensortechnik GmbH Sinterstr 8a 44795 Bochum Germany Please contact your dealer if you have any questions We reserve the right to make changes due to technical progress ...

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