Smach EFE 1500 A User Manual Download Page 17 | Manualshive

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Smach EFE 1500 A User Manual Download Page 17

16

EFE 2500 AP/APS/ANP/APH

7.3 Exploded View of Self Service Unit

Figure 5

NO

PART NAME

QUA.

1 Self Service Mounting Unit

1

2 Self Service Spring Pressure Pin

3

3 Self Service Screw M30

3

4 Self Service Spring

3

5 Rectangular Reed Sensor

3

Table 5

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Summary of Contents for EFE 1500 A

Page 1: ...SOFT SERVE AND FROZEN YOGHURT FREEZER USER GUIDE OPERATING MANUAL for MODEL EFE 2500 AP APS ANP APH Manual Number V 005 19 08 2014...

Page 2: ...MACHINES WITH WATER COOLED CONDENSER 24 10 CONTROL DIAL 25 11 OPERATING PROCEDURE 26 12 PREPARATION AND START UP PROCEDURE 26 12 1 PREPARATION 26 12 2 STARTING THE MACHINE 27 12 3 DISPENSING ICE CREA...

Page 3: ...48 14 6 THE AERATION PUMP ASSEMBLY 49 14 6 1 Aeration Pump Cover Disassembled 49 14 6 2 Pump Cover O Ring and Relief Spring Assembly 50 14 6 3 Feeder Tube Assembly 51 14 6 4 Aeration Pump Feeder Tube...

Page 4: ...erson is knowledgeable and mindful of proper safety precautions Neither Smach nor any of their respective employees make any claims about the suitability or fitness of the information contained herein...

Page 5: ...on for the stuff involved PROTECTIONS This symbol means that operator must use protection against an implicit risk of accident MACHINE OPERATOR He She is the person who has no specific expertise and s...

Page 6: ...ETAILS Smach G da Makine San Tic A Guzelyurt Mah 5762 Sok No 5 A Orta Olcekli San Bol Manisa TURKEY Tel 90 236 233 39 29 Fax 90 236 236 12 59 E Mail info smach com tr When calling Smach have the follo...

Page 7: ...l authority for details 4 This symbol indicates the presence of electric shock hazards Inside the enclosures of the machine there are electrical shock hazards therefore DO NOT remove any panels if you...

Page 8: ...while moving the freezer Do NOT touch barrel feeder hole during cleaning Always follow local authority food safety and other health codes Always follow in store operating and food hygiene safety and...

Page 9: ...When removing replacing or cleaning the removable parts do so with caution because the beater blades have sharp edges that can easily cause injury WINTER STORAGE If the place of business is to be clos...

Page 10: ...9 EFE 2500 AP APS ANP APH 7 PARTS IDENTIFICATION 7 1 Exploded View of Machine Figure 1...

Page 11: ...ctor Switch 2 10 Beater Seal 2 11 Beater 2 12 Scrapper Blade 10 13 Self Service Unit Optional 1 14 Plastic Pusher 2 15 Head Screws 4 16 Head Group 1 17 Dasher 2 18 Drip Tray_L 1 19 Drip Tray Holder 1...

Page 12: ...11 EFE 2500 AP APS ANP APH Figure 2...

Page 13: ...ctor Switch 2 10 Beater Seal 2 11 Beater 2 12 Scrapper Blade 10 13 Self Service Unit Optional 1 14 Plastic Pusher 2 15 Head Screws 4 16 Head Group 1 17 Dasher 2 18 Drip Tray_L 1 19 Drip Tray Holder 1...

Page 14: ...13 EFE 2500 AP APS ANP APH Figure 3...

Page 15: ...Scrapper Blade 10 9 Self Service Unit Optional 1 10 Plastic Pusher 2 11 Head Screws 4 12 Head Group 1 13 Dasher 2 14 Drip Tray_L 1 15 Drip Tray Holder 1 16 Drain 1 17 Photo Sensor 2 18 Front Panel 1...

Page 16: ...NO PART NAME QUA 1 Dispensing Head 1 2 4 8x3 53mm O Ring NBR 1 3 Lifter Rod 1 4 Speed Adjuster 3 5 Piston Lifter 3 6 Piston 2 7 27 20x3 53mm O Ring 4 8 Middle Piston 1 9 Middle Piston O Ring 1 10 Nozz...

Page 17: ...APH 7 3 Exploded View of Self Service Unit Figure 5 NO PART NAME QUA 1 Self Service Mounting Unit 1 2 Self Service Spring Pressure Pin 3 3 Self Service Screw M30 3 4 Self Service Spring 3 5 Rectangula...

Page 18: ...17 EFE 2500 AP APS ANP APH 7 4 Exploded View of Beater Figure 6 NO PART NAME QUA 1 Beater 1 2 Metal Pusher 1 3 Scrapper Blades 5 4 Beater Seal 1 Table 6...

Page 19: ...18 EFE 2500 AP APS ANP APH 7 5 Exploded View of Dasher Figure 7 NO PART NAME QUA 1 Dasher_Slot 1 2 Dasher Delrin Bushing 1 3 13 95 x 2 62 mm NBR O Ring 1 Table 7...

Page 20: ...19 EFE 2500 AP APS ANP APH 7 6 Exploded View of Aeration Pump Figure 8...

Page 21: ...Pump Cover 1 4 Pin 1 5 Pump Stopper Pin 1 6 Driven Gear Shaft 1 7 Driven Gear Bolt 1 8 Spring Support 1 9 Pressure Spring 1 10 Feeding Tube_L 1 11 Handle Knob 2 12 Driving Gear 1 13 Pump Seal 1 14 14...

Page 22: ...ded View of Compression Feed Pipe Figure 9 NO PART NAME QUA 1 Compression Feed Pipe 1 2 13 95 x 2 62 mm O Ring NBR 1 3 20 63 x 2 62 mm O Ring 2 4 Pipe Connection Plastic 1 5 13 10 x 2 62 mm O Ring Bro...

Page 23: ...2500 AP APS ANP APH 7 8 Exploded View of Liquid Level Sensor Figure 10 NO PART NAME QUA 1 PLS_045 Liquid Level Sensor Body 1 2 PLS Liquid Level Sensor Float 1 3 4 8 x 3 53 mm O Ring Silicon Yellow 1 T...

Page 24: ...can reduce the refrigeration capacity of the freezers and cause permanent damage to the compressors Position the machine for easy accessibility for cleaning servicing and maintenance A clean environm...

Page 25: ...ply installing a shut off valve and outlet pipe marked by plate Water Outlet to a drain pipe installing a shut off valve If water valve is retarded this operation will have to be carried out by skille...

Page 26: ...n the Soft serve in the barrel will be agitated however no refrigeration will occur STAND BY In the STAND BY position the barrel will retain frozen product in a semi soft state for prolonged periods o...

Page 27: ...store owner and at all times follow recognized in store hygiene procedures in particular those in respect of dairy products 5 Repairs must be done by the persons who are authorized by Smach if not any...

Page 28: ...Barrel fill up with the MIX The Barrel will be full when the air stops bubbling from the Barrel Fill the hopper up to the level of the suction tube handle Figure 16 Do NOT fill above the suction tube...

Page 29: ...ally keep it at 90 to its final direction feed Then close the Hopper Cover and turn the control dial to the WASH mode to start the aeration pump Figure 17 Wait 2 minutes and open the Hopper Cover When...

Page 30: ...feed pipe towards the pump and connect Lock the plastic sliding fitting into position as shown on the picture Close the hopper cover and turn the freezer to WASH mode again and wait 2 minutes Then dis...

Page 31: ...tized beaker NOTICE The temperature of the Soft serve should be between 6 5 C and 8 0 C When a serve is dispensed the Freezer is automatically activated by the movement detector switch when it senses...

Page 32: ...a clean sanitized bucket Immediately place a tight sealing lid onto the bucket and store refrigerated preferably below 5 C 7 Fill the hopper with cold water and allow the machine to run for 2 3 minute...

Page 33: ...ter shaft a Place the beater into the barrel and turn it slowly until it locks into position b Place the dasher c Lubricate the smaller O rings slip them onto the piston and place the piston into the...

Page 34: ...ton Grove Barrel Feeder Hole 3 Brush 20x90x450 Pump cover and Pump body holes Outer Air Tube Scrapper Blades Pusher Dasher Head Screw Holes 4 Brush 15x90x350 5 Brush 9x110x350 Barrel Feeder Hole Pump...

Page 35: ...34 EFE 2500 AP APS ANP APH Make sure all brushes are available for brush cleaning Figure 23...

Page 36: ...35 EFE 2500 AP APS ANP APH Figure 24 Figure 25...

Page 37: ...es no residue on the applied surface Keep out of reach of children Rinse well after application Avoid eye contact In case of contact wash with water immediately Avoid skin contact Do not use for face...

Page 38: ...t should be thicker than on the piston as it will prevent the O ring from slipping during the latter stages of the assembly Place the O ring gently into the designated groove of the Dispensing head an...

Page 39: ...iston Assembly Insert the lubricated piston into the dispense head This motion should be quite free and without too much force If the piston does not move freely a little more Lubricant is required In...

Page 40: ...500 AP APS ANP APH Figure 32 Figure 33 14 1 4 Dispensing Head Nozzle O Ring Assembly Lubricate the O Ring and place it gently into the designated groove on the nozzle Then place the nozzle Figure 34 F...

Page 41: ...40 EFE 2500 AP APS ANP APH 14 1 5 Dispensing Head Piston Lifter Assembly Figure 36 14 1 6 Dispensing Head Lifter Rod Assembly Figure 37 Figure 38...

Page 42: ...AP APS ANP APH 14 1 7 Dispensing Head Assembled Figure 39 14 2 BEATER ASSEMBLY 14 2 1 Pusher Assembly Figure 40 Figure 41 14 2 2 Blade Assemble Positions Slots on the beater rings shows blade mountin...

Page 43: ...EFE 2500 AP APS ANP APH Figure 42 Figure 43 The beater turns CLOCKWISE so the blades should be mounted as shown in the picture Otherwise it may cause damage Control the blades carefully after mountin...

Page 44: ...43 EFE 2500 AP APS ANP APH 14 2 3 Seal Assembly Lubricate the TWO faces of the Beater Drive Shaft Seal and slip over the drive shaft Figure 44 14 2 4 Beater Assembled Figure 45...

Page 45: ...free of any obstruction before you insert the beater The beater must slide in easily with a final firm push and some turning to align the shaft with the gearbox socket When it is pushed in the silicon...

Page 46: ...ter placing the beater place the dasher The front side of the dasher should be placed upright as shown in the picture You can now proceed to put the dispensing head on as described below 14 4 FITTING...

Page 47: ...bolts Make sure the dispense handle is in the UP position so Soft Serve liquid does not run out Figure 54 Figure 55 Figure 56 14 4 2 Tightening the Screws Tighten the 4 Dispense Head Screws in a cros...

Page 48: ...charging ice cream can be adjusted with Speed Adjuster Screw When you turn the screw CLOCKWISE mass flow rate will decrease and ice cream discharge will be SLOWER When you turn the bolt COUNTER CLOCKW...

Page 49: ...FE 2500 AP APS ANP APH 14 5 COMPRESSION FEED PIPE ASSEMBLY 14 5 1 O Ring Assembly Lubricate and place the o rings 14 5 2 Pipe Connection Assembly 14 5 3 Check Valve Assembly Figure 59 Figure 60 Figure...

Page 50: ...49 EFE 2500 AP APS ANP APH 14 6 THE AERATION PUMP ASSEMBLY 14 6 1 Aeration Pump Cover Disassembled Figure 62...

Page 51: ...ver O Ring and Relief Spring Assembly Figure 63 Figure 64 Lubricate the O Ring and place it gently to the O Ring slot on the feeding tube Then place the Pump Cover Relief Spring Pressure Spring and th...

Page 52: ...51 EFE 2500 AP APS ANP APH 14 6 3 Feeder Tube Assembly Figure 65 Figure 66 Mount the Feeder Tube to the Pump Cover Then turn the feeder tube CLOCKWISE Figure 67...

Page 53: ...52 EFE 2500 AP APS ANP APH 14 6 4 Aeration Pump Feeder Tube Air Adjustment Figure 68 Figure 69...

Page 54: ...igure 70 There are 6 different hole sizes as shown in the picture Turning the feeder tube CLOCKWISE causes LARGER hole size and LOWER OVERRUN Turning the feeder tube COUNTER CLOCKWISE causes SMALLER h...

Page 55: ...bly 14 6 5 1 Pump Body Disassembled Figure 71 14 6 5 2 Gears and O Ring Assembly First mount the drive gear then the driven gear Grease the inner diameters with a little grease Don t forget to lubrica...

Page 56: ...S ANP APH Figure 74 Figure 75 14 6 5 3 Drive Shaft Assembly Grease the shaft with a little grease 14 6 6 Pump Body Pump Cover Assembly Mount the Pump Cover and Pump Body and tighten the handle nuts Fi...

Page 57: ...14 7 ASSEMBLY OF PUMP TO THE MACHINE Figure 78 Figure 79 The pump could be easily mounted by turning it The pin must match with the slotted part Connect the Feeding Tube with the pump by turning and...

Page 58: ...57 EFE 2500 AP APS ANP APH 14 8 ASSEMBLY OF HOPPER AGITATOR TO THE MACHINE Figure 81 Figure 82...

Page 59: ...icate the Agitator Seal and place it on the Agitator shaft Check the position of the seal It must be placed as shown in the picture Figure 84 Figure 85 After placing Agitator Seal place the Agitator B...

Page 60: ...59 EFE 2500 AP APS ANP APH Figure 86 Agitator Plug for ANP and APH Figure 87 Figure 88...

Page 61: ...is placed correctly The up side of the float is marked as shown in the picture After placing float place the O Ring to the groove Figure 89 Figure 90 14 10 HOPPER COVER ASSEMBLY Place the HOPPER COVE...

Page 62: ...d machine Air circulation is restricted b Water cooled machine Water circulation is restricted a Check the clearances around the machine b Check the water inlet outlet and filter Check that pipe is no...

Page 63: ...missing Add nozzle O Ring Nozzle O ring is worn Replace the nozzle O Ring Dispense Head O ring is missing or displaced Drain the machine and add or adjust O ring Dispense Head bolts are not tightened...

Page 64: ...63 EFE 2500 AP APS ANP APH 16 ELECTRICAL CIRCUIT DIAGRAMS Figure 91...

Page 65: ...64 EFE 2500 AP APS ANP APH Figure 92...

Page 66: ...65 EFE 2500 AP APS ANP APH Figure 93...

Page 67: ...66 EFE 2500 AP APS ANP APH Figure 94...

Page 68: ...rranty Period 1 Year Invoice Date No Delivery Date SEAL SIGNATURE This warranty given by SMACH GIDA MAKINE SAN TIC A S does not apply in the following cases 1 The failures results from misusage of pro...

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