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Using the LED illuminator lamp

 

The powerful LED Light Bar is powered on and off via the weather 
protected On/Off switch located on the side of the battery box which is 
bolted to the underside of the Trolley base plate unit.  

  

As the energy efficient COB LED light strip draws a low level of power 
from the battery, a fully charged battery will provide up to 9 hours 
continuous operation of the lamp, making it feasible to leave the lamp 
permanently illuminated during busy periods of use.  

 

Although the unit can be used without using the lamp, even on a bright 
sunny day the lamp will help significantly by reducing the sharp contrast 
at the areas to be inspected.  

 

 

LED On / Off Switch 

 
 

Replacing the Battery

;

 (Replacement Battery & Charger sets are available from Insight Security). 

 

 

1.

 

Place the Trolley Mirror onto a flat surface, mirror side down. 

2.

 

Undo and remove the 3 Nyloc Nuts securing the Battery Box to the underside of the unit and carefully lift the battery 
box away (note: an internal cable will limit movement of the box, but you do not need to disconnect the in-line 
socket and plug connection) – 

see fig.1 below

3.

 

Lift the battery up from the exposed side, to release it from the retaining springs – 

see fig.2 below

.  

4.

 

Unplug the Power Cable and Charging Cable from the front of the battery – 

see fig.3 below

5.

 

Insert the new battery in place and reconnect the Power Cable and Charging Cable. 

6.

 

Check that the in-line socket and plug connection is still fully connected (i.e. has not been disturbed while removing 
the battery box) – 

see fig.1

, then reposition the box over the studs on the underside of the unit. 

7.

 

Check that the cable with the in-line connector is positioned in the space behind the battery in the battery box (

see 

fig 1 below

), then drop the box onto the studs and resecure in position with new M5 Nyloc Nuts.  

(note: Nyloc Nuts are designed to protect against nuts vibrating loose in use. For maximum performance, they should 
be replaced after each release). 

 

 

 

Fig.1 

Fig.2 

Fig.3 

 
 

Replacing the mirror

;

 (Replacement Mirror, screw & nut sets are available from Insight Security).

 

 

1.

 

Undo the 2x M5 screw and nut fixings at the rear of the unit, securing 
the Mirror Retaining Bracket to the Base Tray.  

2.

 

Slide the mirror / bracket structure backward and lift away from the unit. 

3.

 

Remove the damaged mirror from the Mirror Retaining Bracket and 
insert the replacement mirror in its place.  

4.

 

Slide the assembly back into position on the base tray, ensuring that the 
front edge locates under the Light Box Lip and resecure the bracket with 
the new screws and nuts supplied. (use of new anti-vibration nuts is 
always recommended as undoing and retightening the existing nuts 
could compromise their subsequent anti-vibration effectiveness). 

 

 

 

Replacing a damaged castor

;

 (Replacement Castor and nut sets are available from Insight Security).

 

 

Each of the castors fitted to the unit is secured with M6 anti-vibration nuts. To remove a castor, simply remove the 4 nuts 
holding it in place. A replacement castor can then be fitted and secured using new Nyloc anti-vibration nuts. 
 

Replacing the lamp unit

 

Summary of Contents for CV650

Page 1: ...ng the Light Bar on This rugged unit combines reliable high quality performance and operator convenience to minimise user fatigue even during lengthy periods of continuous operation For long term investment protection most major components are available to purchase as spares and are designed to facilitate quick and easy user installation in the field with standard hand tools spanner and screwdrive...

Page 2: ...o Lithium Polymer battery is supplied partially charged and it is recommended that it be fully charged before being put to initial operational use It can be recharged at any time or at any battery status level using the TRACER mains charger unit supplied which should take less than 2 5 hours even where a full recharge is needed As with all rechargeable batteries the battery will ultimately require...

Page 3: ...ction is still fully connected i e has not been disturbed while removing the battery box see fig 1 then reposition the box over the studs on the underside of the unit 7 Check that the cable with the in line connector is positioned in the space behind the battery in the battery box see fig 1 below then drop the box onto the studs and resecure in position with new M5 Nyloc Nuts note Nyloc Nuts are d...

Page 4: ...NG Use only the Tracer Rapid Charger to recharge the battery The use of alternative battery chargers could damage the Tracer Battery 3 Battery not holding charge If the battery charges but discharges quickly it indicates that the battery has reached the end of its useful life and needs replacing 4 Handle has become loose Tighten the nut bolt securing the Handle Assembly to the Base Tray 5 Lost nut...

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