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SkyWave SG-7100, Hardware Manual

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SG-7100 - Hardware Guide 

T300, Version 01                                                       2                                              © SkyWave Proprietary 

 

Industrial Serial Card 

 

RS-485 

 

RS-232 

 

Telematics Card  

 

Accelerometer 

 

CAN bus/J1939 

 

Input/outputs 

 

RS-232/RS-485 or 2 x RS-232 

 

USB (OTG and Host) 

 

1-Wire  

 

Dual SIM slots 

1.2 

SG-7100 Components 

Each SG-7100 consists of the following components, excluding interconnecting cabling: 

 

Base Unit 

 

Expansion Cards (optional) 

 

Antennas (optional) 

 

Software Bundles 

1.2.1 

Base Unit 

The base unit (Figure 2) includes an internal main board with WWAN module, Ethernet 
interface and GPS. It also supports two hardware expansion slots for additional radio or 
wired interfaces. The base unit is available in two versions: Americas and EMEA with 
the difference being in the installed cellular firmware and certifications. 

Figure 2 

SG-7100 Base Unit 

 

Summary of Contents for SG-7100

Page 1: ...SG 7100 Hardware Guide T300 Version 01 The electronic version of this document allows you to use the built in Hyperlinks and bookmarks when using Adobe Reader SkyWave Mobile Communications Inc Nov 2014 ...

Page 2: ...o are trademarks of Inmarsat used under license by SkyWave Inmarsat is not responsible for the operation and regulatory compliance of the products and services referred to in this document that connect to the Inmarsat system Wi Fi is a registered trademark of Wi Fi Alliance 1 Wire is a registered trademark of Maxim Integrated Products Inc Micro Fit 3 0 is a Molex trademark gpsOneXTRA Assistance is...

Page 3: ... 1 2 Back Panel 3 1 2 2 Expansion Cards 4 1 2 2 1 WLAN Wi Fi Expansion Card 4 1 2 2 2 Simplex Serial Expansion Card 4 1 2 2 3 Industrial Expansion Card 5 1 2 2 4 Telematics Expansion Card 5 1 2 3 Antennas 5 1 2 3 1 Cellular Antenna 5 1 2 3 2 Cellular plus GPS Antenna 6 1 2 3 3 WLAN Wi Fi Antenna Fixed 6 1 2 3 4 WLAN Wi Fi Antenna Hinged 6 1 2 4 Software Bundles 7 2 Specifications 8 2 1 Temperature...

Page 4: ... 1 1 Accelerometer Operating Modes 27 2 14 1 2 Sampling Rates 28 3 Installation 29 3 1 Getting Started 29 3 2 Prepare for the Installation 29 3 2 1 Tools Required 29 3 2 2 Shipping Box Contents 29 3 2 3 Mobile ID 30 3 3 Install the SIM Card optional 30 3 3 1 Insert a Single SIM Card 31 3 3 2 Insert Multiple SIM Cards 32 3 4 Install Expansion Cards optional 33 3 5 Attach the Antennas 33 3 6 Determi...

Page 5: ...SG 7100 Hardware Guide SkyWave Proprietary v T300 Version 01 Acronyms Glossary 42 Index 43 ...

Page 6: ...7 Sample SSID Label 17 Figure 18 Simplex Serial Expansion Card 18 Figure 19 Simplex Serial Expansion Card RS 232 Serial Connector female 18 Figure 20 SG 7100 Connected with a DTE Device 19 Figure 21 SG 7100 Connected with a DCE Device 19 Figure 22 Industrial Expansion Card 19 Figure 23 Industrial Serial Card RS 232 Serial Connector Pin out female 20 Figure 24 Telematics Card 21 Figure 25 RS 232 Co...

Page 7: ...n out of Serial Connector 20 Table 10 RS 485 Pin outs 20 Table 11 Pin out of RS 232 Serial Connector male 22 Table 12 Default RS 232 I O Connector Pin outs 23 Table 13 RS 485 I O Connector Pin outs 23 Table 14 Digital Inputs Input1 to Input5 24 Table 15 Optional Analog Inputs Input1 to Input5 24 Table 16 Analog Inputs Input6 and Input7 24 Table 17 Digital Outputs Output8 Output9 Output13 and Outpu...

Page 8: ...SG 7100 Hardware Guide T300 Version 01 viii SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 9: ... warns users of possible hazards to personnel to equipment or to both It includes hazards that will or can cause severe personal injury death or substantial property damage if the hazard is not avoided and hazards that will or can cause minor personal injury or property damage if the hazard is not avoided Note A note indicates information with no potential hazard but the user should make special n...

Page 10: ...tor from whom it has been purchased By carrying out the installation of the product the installer assumes exclusive responsibility for and agrees to indemnify SkyWave from any injury or damage of any kind arising from the installation Installer Responsibility The installer is responsible for all injuries or damages arising out of or relating to any wrongful or negligent act or omission of the inst...

Page 11: ...vice by any third party service provider including Inmarsat or any incidental special indirect or consequential damages whether based on breach of contract tort including negligence product liability incidental special consequential indirect or similar damages and whether or not SkyWave has been advised of the possibility of such occurrence or damage The parties agree that the foregoing represents...

Page 12: ...SG 7100 Hardware Guide T300 Version 01 xii SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 13: ...nd optional expansion cards offer the flexibility to meet evolving asset management challenges by allowing connection to a wide range of field peripherals and instruments using serial Ethernet 1 Wire digital and analog ports 1 1 Key Features and Benefits The SG 7100 is a high performance cellular communications device intended for either mobile or fixed applications and includes the following feat...

Page 14: ... components excluding interconnecting cabling Base Unit Expansion Cards optional Antennas optional Software Bundles 1 2 1 Base Unit The base unit Figure 2 includes an internal main board with WWAN module Ethernet interface and GPS It also supports two hardware expansion slots for additional radio or wired interfaces The base unit is available in two versions Americas and EMEA with the difference b...

Page 15: ...wing 1 WWAN cellular diversity GPS antenna connector SMA female Section 2 12 2 2 LEDs Section 2 8 including WLAN GPS System and WWAN LEDs showing system status and signal strength 3 Ethernet port Section 2 7 4 WWAN Main cellular antenna connector Section 2 12 1 Figure 3 SG 7100 Front Panel 1 2 1 2 Back Panel The back panel Figure 4 provides access to the following 1 Power connector Section 2 1 2 R...

Page 16: ...1 WLAN Wi Fi Expansion Card The WLAN Wi Fi expansion card ST100303 001 accessible from the back panel provides service or connection as a wireless LAN This card includes an antenna connector which accepts a reverse polarity SMA male antenna Figure 5 Figure 5 WLAN Wi Fi Expansion Card 1 2 2 2 Simplex Serial Expansion Card This card Figure 6 provides an RS 232 port and is accessible from the front p...

Page 17: ... Telematics Expansion Card 1 2 3 Antennas Three antenna types are available separately for use with the SG 7100 cellular cellular plus GPS and WLAN Wi Fi The WLAN Wi Fi antenna is available in two models a fixed 2 4 GHz only version and a hinged 2 4 GHz and 5 8 GHz version 1 2 3 1 Cellular Antenna The Cellular antenna ST100304 001 Figure 9 is a Penta band 3G cellular antenna It supports all of the...

Page 18: ...4 004 Figure 11 supports the 2 4 GHz band used by the SG 7100 s optional WLAN expansion card This antenna is fixed at 90 and connects to the antenna connector on the expansion card which is labeled WLAN Main Note This antenna supports an operating temperate range of 20 C to 65 C which is less than the SG 7100 operating temperature range of 30 C to 70 C If you need the full temperature range you sh...

Page 19: ...tionality provided by the firmware you can install software bundles that adapt the SG 7100 to your specific needs Software bundles can be created for custom applications and middleware and to control third party expansion cards For additional information refer to T302 or contact SkyWave Customer Support ...

Page 20: ...onnector Molex Micro Fit MX 43025 0400 Table 2 Power Connector Pin out facing view of cable connector Pin Function 1 Input Voltage 2 GND 3 n c 4 n c 2 2 1 1 Load Dump Protection Optional load dump protection on the power connector is available and strongly recommended for all installations in heavy duty vehicles or any installation where load dump might occur SkyWave provides a cable ST100334 001 ...

Page 21: ...ed by the accelerometer hardware to save power If non zero the accelerometer hardware performs the normal sample processing required for event detection followed by a sleep period in which the device is suspended to conserve power T301 Sample Rate The sample rate setting controls the sample rate of the accelerometer hardware Using a high sample rate reduces aliasing and missed events at the expens...

Page 22: ... Supported Sleep Phase Durations Sleep Phase Duration ms Average Current Consumption uA None 129 0 5 100 5 1 78 8 2 55 0 4 34 5 6 25 2 10 16 4 25 7 4 50 4 0 100 2 3 500 0 9 1000 0 7 2 3 Processor and Operating System Parameter Value Operating System OpenWrt Processor Freescale i MX28 450 MHz Application Interfaces TCP IP UDP IP HTTP DHCP IP Router PPP HTTP Web server Telnet SSH server NAT NMEA GPS...

Page 23: ...yWave Proprietary 11 T300 Version 01 2 6 Physical Details All dimensions are shown in millimeters mm Refer to section 2 9 for antenna dimensions Figure 13 SG 7100 Side View Dimensions mm Figure 14 SG 7100 Top View Dimensions mm ...

Page 24: ...0 Mbps RJ 45 100 BASE TX Auto MDIX Figure 15 Ethernet Pin out Note The auto MDIX feature is always activated on the SG 7100 This feature automatically detects the required cable connection type straight or crossed and configures the connection appropriately removing the need for crossover cables In order for auto MDIX to work correctly auto negotiation auto speed and auto duplex must be enabled on...

Page 25: ...nal strength Red The WLAN Client is receiving bad signal strength Green The WLAN client is receiving good signal strength GPS AUX State Indicates the GPS operation Off Off Orange On no fix Red Error Green On has fix GPS AUX Signal Strength Indicates the signal strength of the GPS Off No signal Orange Moderate GPS signal Red Bad GPS signal Green Good GPS signal System State Indicates successful pow...

Page 26: ...nterface GSM GPRS and Edge bands 850 900 1800 1900 WCDMA bands I II IV V VI VII CDMA bands BC0 1 2 10 GPS The SG 7100 has an integrated GPS receiver If connected to an optional IDP terminal the GPS from the IDP terminal can also provide GPS information as well as GLONASS connectivity Standalone GPS Assisted GPS gpsOneXTRA Assistance Wideband GPS Processing 20 MHz for improved measurement accuracy ...

Page 27: ...75 75 Impedance 50 Ω Input Power 10 W Radiation Pattern Omni directional Polarization Linear Mechanical Properties Connector SMA Male Brass Temperature Range 40 C to 85 C Storage Temperature 40 C to 105 C Size 72 1 5 mm length 10 0 3 mm diameter Humidity Non condensing 65 C 95 RH 2 12 2 Cellular plus GPS Antenna Parameter Value Network Coverage GSM 850 900 1800 1900 MHz Frequency GPS 1575 42 MHz 1...

Page 28: ... RP SMA Male Straight connector Antenna Cover TPE Antenna Base PC and PBT Temperature Range 40 C to 85 C Storage Temperature 40 C to 85 C Length 156 mm Cable RG 178 Coaxial Cable Fixed Parameter Value Frequency 2 4 2 5 GHz Impedance 50 Ω nominal VSWR 2 0 1 Gain 2 dBi Connector SMA male straight connector Polarization Vertical Radiation Omni directional Wave Half Wave Dipole Mechanical Properties C...

Page 29: ...he underside of the SG 7100 base unit The WLAN Wi Fi expansion card includes the following features 802 11a 5 8GHz WLAN plus 802 11b g n 2 4 GHz WLAN WPA PSK WPA2 PSK mixed WPA WPA2 PSK encryption SMA male connector Dual SSID Failover to WLAN client for WAN connectivity Simultaneous access point and client mode for providing service or connection as a wireless LAN Up to 10 simultaneous users Each ...

Page 30: ...h a maximum speed of 921 6 Kb Figure 18 Simplex Serial Expansion Card Figure 19 Simplex Serial Expansion Card RS 232 Serial Connector female Table 8 Pin out of Serial Connector Pin Signal Signal Name 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 CTS Clear to Send 8 RTS Request to Send 9 RI Ring Indicator Pin 5 Pin 9 P...

Page 31: ... 7100 Connected with a DTE Device Use a crossover cable null modem cable when connecting the port to another DCE device Figure 21 SG 7100 Connected with a DCE Device 2 13 3 Industrial Serial Card The Industrial Serial expansion card Figure 22 provides RS 232 port RS 485 port 2 wire or 4 wire Figure 22 Industrial Expansion Card SG 7100 Laptop DCE DTE SG 7100 DCE DCE ...

Page 32: ... RS 485 network with a 120 Ohm resistor Wire selection allows you to use a 2 or 4 wire network Figure 23 Industrial Serial Card RS 232 Serial Connector Pin out female Table 9 Pin out of Serial Connector Pin Signal Signal Name 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 CTS Clear to Send 8 RTS Request to Send 9 RI Ri...

Page 33: ...terface on Type A connector RS 232 5 wire interface on DB9 connector DTE interface UART0 18 pin connector with the following default input output configuration 4 digital analog inputs 0 3 3 volt range in analog mode 2 analog inputs 0 10 volt range 3 digital outputs 3 wire RS 232 AUX serial port UART4 this can also be used as a 2 wire RS 485 CAN bus interface 1 wire bi directional interface Two SIM...

Page 34: ...nector Figure 25 RS 232 Connector male Table 11 Pin out of RS 232 Serial Connector male Pin Signal Signal Name 1 DCD Data Carrier Detect 2 RXD Receive Data 3 TXD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator Pin 5 Pin 9 Pin 1 Pin 6 ...

Page 35: ...RS 232 pin numbering of the I O connector Pin 15 should be Tx ouput9 and pin 3 should be Rx input4 Table 12 Default RS 232 I O Connector Pin outs 18 17 16 15 14 13 12 11 10 Output14 Output13 CANL Tx Output9 GND Input7 Input5 Input3 Input1 9 8 7 6 5 4 3 2 1 GND 1 Wire CANH Output8 GND Input6 Rx Input4 Input2 GND Table 13 provides the optional RS 485 pin numbering for the I O connector and hardware ...

Page 36: ...al analog inputs Table 15 This is done through a software configuration change refer to SIN 61 in T301 for details Table 15 Optional Analog Inputs Input1 to Input5 Parameter Value Input Impedance 8 MΩ Measurement Voltage Range 0 to 3 V Resolution 0 7 mV 12 bits Accuracy 1 5 of full scale 2 LSB Voltage Limits 32 to 150 V Input Sample Rate 1 Hz Input Bandwidth 1 kHz Analog Inputs Table 16 Analog Inp...

Page 37: ...ll mode a digital output can source up to 20 mA in the high state But the sum of the output currents of all pins is limited to 80 mA maximum CAUTION Customers must ensure that the current for the Telematics card does not exceed 250 mA 2 13 4 3 Default Jumpers Configuration Jumpers Figure 27 on the Telematics card determine the configuration of the external I O connector Figure 27 Jumpers f Table 1...

Page 38: ...jumper J5 default moves to J6 RS 485 Table 19 RS 485 Jumper Settings 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 CANL CANH Output9 Tx Output9 Output8 RTS Output8 Input4 Rx Input4 Input3 CTS Input3 Input1 PWR OUT J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 Unshaded columns indicate no jumper present Positions shown within brackets indicate an alternate signal configuration 2 13 4 5 Co...

Page 39: ...rometer switches between these modes without any explicit control by the user Table 20 Accelerometer Power Modes Operating Mode Description Suspended Mode Suspended mode is the default mode when the accelerometer hardware has nothing to do and no data acquisition is taking place All event detection is disabled and it consumes the least amount of current Suspended mode is automatically entered when...

Page 40: ...avity component of the Z axis is preserved There is no effect on tilt calculations since gravity is present in the samples Fixed Axis In this mode the gravity component of the standard Z axis is zeroed if hardware offset compensation is performed Tilt computations automatically add back the gravity vector of the Z axis before computing the tilt solution 2 14 1 2 Sampling Rates The tables below spe...

Page 41: ... 3 2 2 Install the SIM optional Section 3 3 3 Install expansion cards optional Section 3 4 4 Attach the antennas Section 3 5 5 Determine a suitable mounting location Section 3 6 6 Configure and Register the SG 7100 Section 3 12 7 Mount the SG 7100 Section 3 7 8 Connect an IDP terminal optional Section 3 8 9 Connect to power Section 3 9 10 Route the main cable Section 3 10 11 Protect the cables and...

Page 42: ...future reference 3 3 Install the SIM Card optional The SG 7100 requires an installed SIM card to access cellular connectivity The base unit includes a single SIM card slot single card Section 3 3 1 while the optional Telematics card provides two additional slots multiple cards Section 5 The SIM card should be purchased from a service provider serving the area where the unit operates and must be ac...

Page 43: ...ure 29 Remove the panel once you have removed the screws Figure 29 Remove Panel 3 Push and release any existing SIM card Figure 30 to remove it from the SIM card holder Figure 30 Remove the SIM Card 4 Insert your activated SIM card into the slot circuit side down and the notch facing away from you and to the left Listen for the click to make sure it is securely in place Note The SIM card is cut at...

Page 44: ...disconnect any power to the SG 7100 and use a T6 Torx screwdriver to remove the three screws from the front of the Telematics card and then remove the card before continuing with the steps below If you have difficulty pulling the card out it helps to screw a cable into the DB9 connector to provide leverage 1 Insert the first SIM card into Holder 1 Figure 32 ensuring the notch faces towards you and...

Page 45: ...i Fi card only or front panel and remove the plate If installing a WLAN Wi Fi card ensure that you attach the SSID WPA2 password sticker to the underside of the SG 7100 base unit 3 Hold the expansion card so that the text for the connectors is oriented correctly readable 4 Slide the card into the slot using the side channels or grooves on the unit to guide the card into place Ensure the screw hole...

Page 46: ...igid stable surface Mount the unit on a surface that does not get hotter than the maximum operating temperature If the surface may get hotter mount the unit with a thermal barrier between it and the mounting surface Do not mount the unit close to other electrical equipment due to possible radiated and or conducted electromagnetic interference Do not mount the unit where water may build up or colle...

Page 47: ... optional load dump protection power cable ST100334 001 is required 3 7 2 Determine Terminal Orientation for Accelerometer Use If using the optional Telematics card accelerometer on the terminal mount the terminal in one of the configurations shown below Refer to T301 for further details Figure 34 Accelerometer and Terminal Orientation 3 7 3 Mount the Unit 1 Consider the mounting guidelines before...

Page 48: ... through mode following the installation instructions in T200 3 9 Connect to Power CAUTION The installer is responsible for complying with local electrical codes 1 Connect power to the power connector on the back of the unit Figure 35 Power Connector 3 10 Route the Main Cable Consider the following guidelines before routing the cable assembly CAUTION Prior to working on any cabling ensure that the...

Page 49: ...ar intervals along its length as part of the installation to prevent cable wear and eliminate strain on the power connector To protect the unit s power connector follow the guidelines below Secure the cable such that it does not pull on the connector or strain the power connector Tie the cable down so that the weight of a vibrating cable does not stress or strain the power connection Use cable tie...

Page 50: ...mmunication Part 15 FCC Part 25 CFR Title 47 OET 65 Radiation Safety CAUTION Mount the terminal at least 20 cm away from humans R TTE Directive 1999 5 EC CE Mark Safety art3 1 a EN 60950 1 2006 A11 2009 EN 62311 2008 EMC art3 1 b EN 301 489 1 V1 9 2 2008 04 EN 301 489 20 V1 2 1 2002 11 Spectrum art 3 2 EN 301 426 V1 2 1 2001 10 Ingress Protection Base unit Not waterproof WLAN Wi Fi antenna hinged ...

Page 51: ...3 001 Industrial Serial expansion card ST100303 002 Telematics expansion card ST100347 001 Simplex Serial expansion card ST100303 004 Cables and Accessories Part Number Ethernet cable ST100284 001 Power cable 4 pin over mold blunt cut 2 5 m ST100332 001 AC power cable 4 pin over mold ST100331 001 IDP to SG 7100 cable ST100333 001 Extension cable for IDP connection ST301017 001 Power cable with loa...

Page 52: ... the pin outs shown in Table 23 Figure 37 IDP Power and Serial Cable Table 23 Wiring Chart Connector Face Flying Leads DB9 female Flying Leads Pin 1 RS 485_A Pin 2 RS 485_B Pin 3 GND Black Wire Ground Pin 5 Ground Pin 4 VIN Red Wire VIN Pin 5 I O 02 Pin 6 I O 03 Pin 7 I O 01 Pin 8 I O 04 Pin 9 RS 232 Tx Pin 2 Terminal Tx Pin 10 RS 232 Rx Pin 3 Terminal Rx ...

Page 53: ...ate Details 01 Nov 2014 Initial customer release Representante no Brasil ORBCOMM do Brasil Telecomunicações Ltda Rua João XXIII 153 AP 02 Rincão dos Ilhéus Estância Velha RS 93600 00 Brasil Tel 55 51 9515 3417 E mail laggazio hercules orbcomm com CNPJ 11 620 342 0001 20 Certificação Anatel ...

Page 54: ...rpose input output GPRS general packet radio service GPS Global Positioning System HSPA High Speed Packet Access I O input output IEC International Electrotechnical Commission kgf cm kilogram force centimeter LED light emitting diode RF radio frequency RoHS Restriction of Hazardous Substances R TTE Radio and Telecommunications Terminal Equipment Rx receive SIM subscriber identity module SP Solutio...

Page 55: ...in outs 23 guidelines mounting 34 how to reset the unit 3 Industry Canada 38 ingress protection 38 input output default pin outs 23 RS 232 pin outs 23 RS 485 pin outs 23 interfaces 10 jumper settings defulat 25 RS 232 25 RS 485 26 LED 12 location 3 mass 12 operating system 10 part numbers 39 power cable with flying leads pin out 40 power connector 36 pin out 8 processor 10 reset 3 reset button 3 r...

Page 56: ...www SkyWave com ...

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