Ski-Doo SKANDIC EXPEDITION 600 H.O. SDI 2005 Page 1 Operator'S Manual Download

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Mmo-2005 skandic expedition suppl.FH8 Tue Aug 10 11:48:41 2004 Page 1

Composite

CMY

520 000 477

Summary of Contents for SKANDIC EXPEDITION 600 H.O. SDI 2005

Page 1: ...Mmo 2005 skandic expedition suppl FH8 Tue Aug 10 11 48 41 2004 Page 1 Composite C M Y CM MY CY CMY K 520 000 477...

Page 2: ...unit at time of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Prod ucts Inc The following trademarks are the property of Bombardier...

Page 3: ...2005 SkandicTM Expedition owner in addition to the infor mations in the 2005 TundraTM SkandicTM Series Operator s Guide P N 520 000 477 the following also applies to your model _______________________...

Page 4: ...rip Meter 16 43 Resetable Hour Meter 17 44 Heating Grip Switch 17 45 Heating Throttle Lever Switch 17 46 Start Button 17 FUEL AND OIL 19 Recommended Fuel 19 Recommended Oil 20 BREAK IN PERIOD 22 Engin...

Page 5: ...TROUBLESHOOTING 43 Monitoring Beeper Coded Signals 43 SPECIFICATIONS 45 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 SKI DOO SNOWMOBILES 50 BRP INTERNATIONAL LIMITED WARRANTY 2005 SKI DOO SNOWMOBI...

Page 6: ...VEHICLE INFORMATION __________________________ 5...

Page 7: ...HOW TO IDENTIFY YOUR SNOWMOBILE Engine Serial Number Location 600 H O SDI 1 A32C01B 1 Engine serial number V 1000 A32A1XA 1 1 Engine serial number 6 __________________________...

Page 8: ...the decals can be replaced free of charge See an autho rized SKI DOO dealer Please read the following instructions carefully before operating this snowmobile 2 A29H1AB 6 1 8 3 5 4 9 7 5 9 1 2 3 4 11...

Page 9: ...Instruction 2 A00A8TA Instruction 3 A00A8UA 8 __________________________...

Page 10: ...Instruction 4 A00A8VA Instruction 5 A05H1CA __________________________ 9...

Page 11: ...Instruction 6 A01A2EA Instruction 7 A01A2FA 10 _________________________...

Page 12: ...Instruction 8 Ne pas d monter ni modifier cette poulie Do not disassemble or modify this pulley AVERTISSEMENT A01A2GA TYPICAL Instruction 9 A29A0IA __________________________ 11...

Page 13: ...Instruction 10 A32A1GA Instruction 11 A32A1HA TYPICAL 12 _________________________...

Page 14: ...E ON UNLEADED GASOLINE AND CONFORMS TO XXXX U S EPA REGULATIONS FOR SNOWMOBILE SI ENGINES EMISSION CONTROL INFORMATION ENGINE FAMILY FEL ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM TUNE UP SPE...

Page 15: ...36 29 32 31 35 22 41 42 43 A29A0KA 7 12 26 1 10 46 13 5 27 40 4 11 37 14 23 38 39 3 2 44 45 26 NOTE See description of numbered items in Tundra Skandic Series Operator s Guide P N 520 000 477 except...

Page 16: ...ifting WARNING Do not attempt to lift the vehicle by hand alone Use appro priate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries CAUTION Do not use...

Page 17: ...rted display shows odometer From that point depressing mode button will change display for the trip meter Depressing mode button again will change display for the resetable hourmeter Push mode button...

Page 18: ...itch 3 Hot 4 Warm 5 Off 45 Heating Throttle Lever Switch Three position switch Select the desired position to keep your right thumb at a comfortable temperature See illustrations above 46 Start Button...

Page 19: ...n immediately when engine has started If engine does not start on first try wait a few seconds then repeat procedure To stop engine turn off engine cut out switch or pull off tether cord cap 18 ______...

Page 20: ...erential pressure con dition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before fur ther operation Do not overfill or top off the fuel tank bef...

Page 21: ...2 stroke and XP S 2 stroke synthetic blend injec tion oil are compatible they can be mixed together The XP S 2 stroke synthetic blend and XP S synthetic 2 stroke oil provides superior lubrication redu...

Page 22: ...l spills Oil is highly flammable V 1000 With V 1000 use XP S 0W40 synthetic 4 stroke oil P N 293 600 054 NOTE There is no known equivalent for this oil on the market for the moment If a high quality e...

Page 23: ...nued wide open throttle runs and prolonged cruising without speed variations should be avoided this can cause engine damage during the break in period 600 H O SDI To assure additional protection durin...

Page 24: ...ther models 600 H O SDI or V 1000 if the battery is dead engine cannot be started Have the battery recharged or replaced WARNING Never depress throttle when starting engine Emergency Starting V 1000 T...

Page 25: ...can be used as an emergency handle A17B01A TYPICAL Attach the other end of emergency rope to the starter clip supplied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive...

Page 26: ...rope comes free of the drive pulley Start engine as per usual manual starting WARNING When starting the snowmobile in an emergency situation us ing drive pulley do not reinstall the belt guard and re...

Page 27: ...MAINTENANCE INFORMATION __________________________ 27...

Page 28: ...SKI DOO dealer 2 WEEKLY OR EVERY 240 km 150 m 3 MONTHLY OR EVERY 800 km 500 m 4 ONCE A YEAR OR EVERY 3200 km 2000 m 5 ONCE A YEAR OR EVERY 6000 km 3700 m 6 STORAGE to be performed by an authorized SK...

Page 29: ...ven Pulley Preload I I I BRAKE Brake Fluid I I R I Brake I I I I TRANSMISSION Drive Chain Tension 600 H O SDI A A A Countershaft Lubrication 2 600 H O SDI L L L Chaincase Oil 600 H O SDI I I R I Gearb...

Page 30: ...Air Intake and Exhaust System R C Engine Compartment C C C Vehicle Cleaning and Protection C C C A ADJUST I INSPECT adjust clean inspect lubricate and repair L LUBRICATE R REPLACE C CLEAN 1 Before in...

Page 31: ...e must be on a level surface before checking any fluid levels Chaincase Gearbox Oil Level With snowmobile on a level surface check the oil level by removing dipstick Oil level must be between lower an...

Page 32: ...injection oil reservoir CAUTION Never allow oil reservoir to be almost empty Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OIL WARNING Check level and refill ever...

Page 33: ...be on a level surface Leave engine running at idle for 30 seconds Stop engine and wipe the dipstick Dipstick must be completely screwed in before checking oil level Oil level must be between minimum a...

Page 34: ...troke oil P N 293 600 054 or an equiv alent through dipstick hole as required Reinstall dipstick Cooling System Check coolant level in expansion reservoir When the engine is cold the level must be bet...

Page 35: ...A29C33A 1 600 H O SDI EXPANSION RESERVOIR NEAR INJECTION OIL RESERVOIR 1 Maximum A29C2ZA 2 1 V 1000 EXPANSION RESERVOIR NEAR MUFFLER 1 Maximum 2 Minimum __________________________ 35...

Page 36: ...lled Battery elec trolyte contains sulfuric acid which is corrosive and poisonous In case of contact with skin flush with water and call a physi cian immediately WARNING Should the battery casing be d...

Page 37: ...sponsibility When performing service on all 2005 and more recent certified SKI DOO snowmobiles that carry an emissions control information label adjustments must be kept within published factory speci...

Page 38: ...t of the design The responsibilities listed above are general and in no way a com plete listing of the rules and regulations pertaining to the EPA require ments on exhaust emissions for snowmobile pro...

Page 39: ...ING NEVER operate engine without shields and belt guard securely installed with hood opened or removed NEVER attempt to make adjustments to moving parts while engine is running NOTE Belt guard is purp...

Page 40: ...move belt guard At installation do not forget to connect air temperature sensor other wise a trouble code will appear Air Filter Cleaning Check that the air silencer is clean and dry and properly rein...

Page 41: ...m factory TRA drive pulley adjustment screws are set to differ ent positions depending vehicle and its engine type This position allows the best compromise between acceleration top speed and fuel econ...

Page 42: ...screws and make sure they are all set at the same number A16D0HA 1 TYPICAL 1 Loosen just enough to permit rotating of calibrate screw WARNING NEVER disassemble or modify the drive pulley Improper ass...

Page 43: ...2 Defective tether cord cap Use another programmed tether cord cap 3 Dirt or snow in tether cord cap Clean tether cord cap 4 Defective DESS post Replace DESS post 1 long beep per second 1 Reverse is s...

Page 44: ...k lubrication system 3 short beeps per second 1 Low battery voltage Check battery and charging system 4 short beeps every 2 minutes Oil pilot lamp also lights up 1 Low oil level on 2 TEC models Check...

Page 45: ...100 RPM 7900 7250 DRIVE BELT Part number 605 348 425 Wear limit width mm in 35 5 1 398 ELECTRICAL Magneto Alternator Type 480 W Make NGK Number 2 Type BR9ECS DCPR8E Spark plug Gap 0 75 to 0 85 mm 026...

Page 46: ...ne N A 3 4 L 115 U S oz Engine oil Reservoir 2 5 L 84 5 U S oz N A Coolant 4 5 L 15 2 U S oz Fuel tank 42 L 11 U S gal Chaincase Gearbox oil 400 mL 13 5 U S oz Brake Fluid 500 mL 17 U S oz 1 to 9 and...

Page 47: ...th America or 95 RON Outside North America 5 XP STM synthetic 2 stroke oil or XP STM 2 stroke synthetic blend oil 6 XP STM 0W40 synthetic 4 stroke oil P N 293 600 054 or an equivalent 7 XP STM synthet...

Page 48: ...WARRANTY __________________________ 49...

Page 49: ...nder this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first re tail consumer or the date the product is first put into use whiche...

Page 50: ...Cylinder Head Rubber Rings O Ring or Gasket X X Cylinder Base Gaskets X Throttle Body Shaft Seals X RAVE Hose System X Exhaust System Sealing Components X Knock Sensor X Muffler Temperature Sensor X C...

Page 51: ...be time ly performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The c...

Page 52: ...w or water ingestion Incidental or consequential damages or damages of any kind in cluding without limitation towing storage telephone rental taxi inconvenience insurance coverage loan payments loss o...

Page 53: ...ld while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty cov erage period this warranty shall also be transferred and be valid for the remaining...

Page 54: ...ase submit your com plaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC SKI DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel 819 566 3366 In USA BR...

Page 55: ...ven year will expire December 1st of the following year The repair or replacement of parts or the performance of service un der this warranty does not extend the life of this warranty beyond its origi...

Page 56: ...acing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP distributor dealer during the warranty coverage period BRP reserves the right to improve or mod...

Page 57: ...ES DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS W...

Page 58: ...rther assistance is required the distributor s service depart ment should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the...

Page 59: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to pro...

Page 60: ...former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner if necessary like when safety reca...

Page 61: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 62: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 64 _________________________...

Page 63: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 64: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 66 _________________________...

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