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Ski-Doo MXZ X 600 RS 2021, Operator'S Manual

The Ski-Doo MXZ X 600 RS 2021 is a high-performance snowmobile designed for racing enthusiasts. For detailed instructions on how to operate and maintain this machine, download the Operator's Manual for free from manualshive.com. Ensure you have the necessary information to maximize your snowmobiling experience.

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MAINTENANCE PROCEDURES

TIGHTENING TORQUE

Check plug

6 N•m ± 1 N•m

(53 lbf•

in

± 9 lbf•

in

)

Reinstall the filler cap.

Drive Chain

Access to Chaincase

Open RH side panel, refer to

CONTROLS, INSTRUMENTS AND

EQUIPMENT

.

Drive Chain Adjustment

Using the Torx end of the driven pulley expander, GENTLY turn ten-
sioner clockwise to eliminate the play.

520001798-006_a

TYPICAL

Do not force the tensioner in.

NOTE:

Do not remove the hair cotter pin.

NOTICE

Overtightening the drive chain could result in severe

damage to the chaincase components.

128

_________________

Summary of Contents for MXZ X 600 RS 2021

Page 1: ...horoughly It contains important safety information Minimum recommended age Operator 16 years old Keep this Operator s Guide in the vehicle 5 2 0 0 0 2 3 4 8 Original Instructions MXZTM XTM 600 RS Incl...

Page 2: ...thalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as...

Page 3: ...ncessionnaire ou aller www operatorsguides brp com www operatorsguides brp com Nederlands Deze handleiding kan beschikbaar zijn in uw taal Vraag het aan uw dealer of ga naar www operatorsguides brp co...

Page 4: ...re pared to your entire satisfaction Know Before you Go To learn how to reduce the risk for you or bystanders being injured or killed read the following sections before you operate the vehicle SAFETY...

Page 5: ...throughout this guide Operator refers to the person being behind the controls and driving the snowmobile 1 UP refers to a model designed for an operator only Note that this guide is available in sever...

Page 6: ...FOREWORD This Operator s Guide should be given to the customer when the ve hicle is delivered 4 __________________...

Page 7: ...ding Variations 23 Environment 30 TRACTION ENHANCING PRODUCTS 33 Manoeuvrability 33 Acceleration 36 Braking 36 Important Safety Rules 36 Effects of Having a Studded Track on the Life of the Snowmobile...

Page 8: ...ing Procedure 86 BREAK IN PERIOD 89 Operation During Break In 89 BASIC PROCEDURES 91 Engine Starting Procedure 91 Vehicle Warm Up 91 Shutting Off the Engine 92 RIDING CONDITIONS AND YOUR SNOWMOBILE 93...

Page 9: ...ction 152 STORAGE 153 TECHNICAL INFORMATION VEHICLE IDENTIFICATION 156 Vehicle Description Decal 156 Identification Numbers 157 VEHICLE COMPLIANCE LABELS 159 EAC DECLARATION OF CONFORMITY 161 RADIO FR...

Page 10: ...183 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AND THE COMMONWEALTH OF THE INDEPENDENT STATES CIS AREAS AND TURKEY 2021 SKI DOO SNOWMOBILES 188 MAINTENANCE RECORDS 194 CUSTOMER INFORMATION PRIVACY...

Page 11: ...SAFETY INFORMATION ____ SAFETY INFORMATION ___ 9...

Page 12: ...such as garages carports or barns Even if you try to venti late engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Never run the vehicle outdoors whe...

Page 13: ...d modifications or use attachments or ac cessories that are not approved by BRP Since these changes have not been tested by BRP they may increase the risk of crashes or in juries and they can make the...

Page 14: ...for the safe operation of any snow mobile Study your operator s guide paying particular attention to cautions and warnings Join your local snowmobile club its social activities and trail systems are p...

Page 15: ...ons pertaining to the safe use and operation of snowmobiles It is your re sponsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will result in safer snow mo...

Page 16: ...both you and your snowmobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious acci dents Always wear an approved safety helmet eye protection and a...

Page 17: ...y the snowmobile engine can be stopped by pressing down on the emergency engine stop switch or by pulling the tether cord cap from the engine cut off switch while applying brake Always engage parking...

Page 18: ...our standard tracks The stud could tear off of track and separate from vehicle Always wear an approved helmet and follow the same dressing guidelines as those recommended for the operator and describe...

Page 19: ...ur dealer to verify if your snowmobile is included in any safety campaign We also urge you to visit your authorized Ski Doo dealer in a timely manner if you become aware of any safety related campaign...

Page 20: ...the brake control lever touches the handlebar grip It must fully return when released 8 Apply parking brake and check if it operates properly Leave park ing brake applied 9 Inspect drive belt conditio...

Page 21: ...ondition and remove snow or ice For studded tracks refer to TRACTION ENHANCING PRODUCTS THROTTLE LEVER Check for proper operation BRAKE LEVER Check for proper operation PARKING BRAKE BRAKE Check for p...

Page 22: ...ation of controls Rubber bottom boots with either a nylon or a leather top with remov able felt liners are best suited for snowmobiling You should keep yourself as dry as possible when snowmobiling Wh...

Page 23: ...der certain conditions WARNING Do not attempt any maneuvers if they are beyond your abili ties Sitting Feet on the running boards body midway back on seat is an ideal po sition when operating the snow...

Page 24: ...HE VEHICLE mmo2008 003 002 Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops mmo2008 003 003 22 ____SAFETY INFORMA...

Page 25: ...f the trail Be pre pared for the unexpected Observe all trail signs Do not zigzag from one side of the trail to the other Ungroomed Trail Unless there has been a fresh snowfall you can expect wash boa...

Page 26: ...running Stay away from the track Personal injury will result if contact is made with the revolving track Frozen Water Traveling frozen lakes and rivers can be fatal Avoid waterways If you are in an un...

Page 27: ...nd downhill place the rear of the snowmobile uphill restart the engine release the parking brake and ease it out with slow even throttle pressure Position yourself to avoid tipping over then descend D...

Page 28: ...on while riding on mountains We recommend that all mountain riders take a local avalanche safety training course to become more familiar with snow conditions and learn how to properly use their equipm...

Page 29: ...peed and increased vigilance Driving too fast in an area can make even minor obstacles very hazardous Even hitting a small rock or stump could throw your snowmobile out of control and cause injury to...

Page 30: ...de foot will create a banking condition beneath the track By adopting this position and positioning yourself as far forward as possible weight will be transferred to the inside ski On occasion you wil...

Page 31: ...to stop in time when you see an unknown or dangerous object ahead Stay on established trails and never operate in unfamiliar territory Avoid rivers and lakes Guy wires barbed wire fences cabled road...

Page 32: ...d areas posted for the protection or feeding of wildlife If you happen to be fortunate enough to see an animal stop your snowmobile and observe quietly The guidelines that we support are not designed...

Page 33: ...With this theme we invite all snowmobilers to remember that respecting the environ ment is not only critical to the future of our industry but to future generations Light Treading in no way suggests...

Page 34: ...way to ensure their future enjoyment That s one major reason why we know you ll agree that Light Treading is smart sledding And there are more Enjoying the opportunity to see winter and all its natur...

Page 35: ...ed snow and ice but has no noticeable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation period If your snowmobile is equi...

Page 36: ...control Oversteering In certain conditions using more aggressive ski carbide runners with out studs on the rear track could make the snowmobile prone to over steering see illustration A33A31A OVERSTE...

Page 37: ...A33A33A UNDERSTEERING Controlled Driving A balanced combination of carbide ski runners and studs on the track ensures adequate control and better handling see illustration A33A34A CONTROLLED DRIVING _...

Page 38: ...ll give you better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Braking may thus vary suddenly under certain conditions Be sure to use restraint in braking to...

Page 39: ...ticular model Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that could cause the engine to overheat and be severely damaged WARNING If tunnel protectors a...

Page 40: ...tuds installed by your dealer Use only the BRP approved special studs Never use studs that exceed the height of your snowmobile s track profile by more than 9 5 mm 3 8 in 2 A33A32A 3 1 4 INSTALLATION...

Page 41: ...es triangles and circles See the warning molded into the track surface to know which one to use Never stud a track with a profile of 35 mm 1 3 8 in or more The number of studs installed must always pe...

Page 42: ...Broken studs studded tracks Bent studs studded tracks Missing studs Studs that are torn off the track Missing track guide s Also ensure that studs nut are tighten to the recommended torque On approved...

Page 43: ...State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well...

Page 44: ...icle and they should be consid ered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an authorized Ski Doo dealer NOTE In the event of any discrepancy...

Page 45: ...IMUM towing capacity 260 kg 573 lb 2550 N 10575 EN 516010575 DEC LABEL 2 NEVER stand behind or near a rotating track Debris could be projected causing severe injuries To remove packed snow ice stop en...

Page 46: ...ts away from poles When removing from vehicle always discharge properly Le condensateur peut produire une tincelle si court circuit Garder tout objet loign des bornes Si d mont du v hicule toujours d...

Page 47: ...ce when engine is running beware of rotating parts they could cause injuries or catch your clothing 516007667 Not applying the recommended torque may result in a major failure of the drive pulley and...

Page 48: ...el vapors may ignite in presence of a spark creating a fire hazard Toujours d brancher les connecteurs lectriques des deux injecteurs d essence avant de v rifier la production d tincelles Autrement un...

Page 49: ...ct laws on minimum operator age Manufacturer recommends a minimum operating age of 16 years old Never open side panels or hood while engine is running or if vehicle is in motion Ensure to remove DESS...

Page 50: ...and allow extra space to maneuver Adjust suspensions according to weight REMEMBER YOU ARE RESPONSIBLE FOR THE SAFETY OF YOUR PASSENGER ALL DRIVERS AND PASSENGERS MUST READ THE FOLLOWING Avoid surprise...

Page 51: ...place when engine is running 516007652 EN 516007652 DEC LABEL 10 This shock absorber is pressurized An explosion may occur if heated or punctured Do not disassemble WARNING mmo2010 003 101_en LABEL 1...

Page 52: ...SAFETY INFORMATION ON THE VEHICLE 516005904A LABEL 12 50 ____SAFETY INFORMATION____...

Page 53: ...TION ON THE VEHICLE Technical Information Labels 516009984 EN 516009984 DEC LOCATED ON BELT GUARD 520001797 005 ON FUEL CAP IN COUNTRIES USING PUMP POSTED AKI RON MON 2 OCTANE RATINGS ____SAFETY INFOR...

Page 54: ...SAFETY INFORMATION ON THE VEHICLE 520001898 709 ON FUEL CAP IN COUNTRIES USING RON OCTANE RATINGS 52 ____SAFETY INFORMATION____...

Page 55: ...SAFETY INFORMATION ON THE VEHICLE This page is intentionally blank ____SAFETY INFORMATION ___ 53...

Page 56: ...SAFETY INFORMATION ON THE VEHICLE 54 ____SAFETY INFORMATION____...

Page 57: ...VEHICLE INFORMATION __________________ 55...

Page 58: ...UMENTS AND EQUIPMENT NOTE Vehicle safety labels are not shown on illustrations For infor mation on vehicle safety labels refer to SAFETY INFORMATION ON THE VEHICLE 520002097 010 520002097 009 56 _____...

Page 59: ...RUMENTS AND EQUIPMENT 1 Handlebar The handlebar controls the steering of the snowmobile As the han dlebar is rotated to right or left the skis are turned right or left to steer the snowmobile ________...

Page 60: ...it increases the engine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate WARNING Test the throttle lever opera...

Page 61: ...of handlebar When squeezed brake is applied When released it automatically returns to the rest Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its sn...

Page 62: ...brake lever WARNING Make sure parking brake is fully disengaged before operating the snowmobile When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may c...

Page 63: ...brake lever Parking brake lever will automatically return to its original position Always release parking brake before riding 5 Emergency Engine Stop Switch The emergency engine stop switch is located...

Page 64: ...the switch has been used in an emergency caused by a suspected malfunction the source of the malfunction should be determined and corrected before restarting engine See an authorized Ski Doo dealer f...

Page 65: ...S key in the tether cord cap to al low vehicle operation If another tether cord is used without programming the D E S S the engine will start but will not reach drive pulley engagement speed to move...

Page 66: ...4 Bar gauges The gauge also has a built in beeper Digital Display WARNING Never adjust or set functions on the multifunction gauge while riding the vehicle To set the displays to your preference see...

Page 67: ...r Display The lower display is used to display Various information in combination with the upper display Messages see ICONS AND MESSAGES and MONITORING SYSTEM for details Fault codes see MONITORING SY...

Page 68: ...grips level Lap in lap record mode The LH side bar gauge displays the engine coolant temperature ex cept while adjusting the heating elements NOTICE If engine overheats stop vehicle in a safe place R...

Page 69: ...back telltale in lap record mode For details on heated throttle lever operation see HEATED GRIPS AND THROTTLE LEVER SWITCH in this section Display Combination Selection The upper display can show the...

Page 70: ...CONTROLS INSTRUMENTS AND EQUIPMENT 520001496 010_f 1 Gauge mode button 68 __________________...

Page 71: ...N SPECIFIC INFORMATION LOWER DISPLAY ICON SPECIFIC INFORMATION 1 Vehicle speed OR Engine speed Km h or MPH OR RPM 2 Odometer Km or MI 3 Trip odometer A 1 Km or MI 4 Trip odometer B 1 2 Km or MI 5 Trip...

Page 72: ...E and C or F 11 Vehicle speed OR Engine speed Km h or MPH OR RPM Tuned pipe temperature T and C or F 1 Press and hold the mode button to reset 2 Resetting the trip odometer B also resets the average...

Page 73: ...WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 minutes when driving Warm up period may occur afte...

Page 74: ...ugh the functions RECORD PLAY or SELECT repeatedly push DOWN on the heating elements heated grips and throttle lever switch NOTE It is not possible to adjust the heating elements level while in Lap Re...

Page 75: ...tion by repeatedly pushing DOWN the heating elements switch Push the heating elements switch UP once to activate the SE LECT mode To choose the information to be recorded repeatedly push DOWN the heat...

Page 76: ...e Enter the PLAY function by repeatedly pushing DOWN the heat ing elements switch To start a playback push UP the heating elements switch To pass to the following lap following recording push UP the h...

Page 77: ...elease the throttle 4 Push and hold the preheat button and slowly start to press on the throttle lever The engine sound will change Stuttering and backfire will then start 5 Find the throttle position...

Page 78: ...LS INSTRUMENTS AND EQUIPMENT 9 Headlights Dimmer Switch Push the switch forward to select high beam Push the switch backwards to select low beam 520001496 004_a 1 High beam 2 Low beam 76 _____________...

Page 79: ...in this section To shut off press the button down until the bar gauge is empty NOTE If the balance between the temperature of the throttle lever and the grips does not suit you it is possible to adju...

Page 80: ...parts while engine is running NOTE Belt guard is purposely made slightly oversize to maintain tension on its pins and retainers preventing undue noise and vibra tion It is important that this tension...

Page 81: ...CONTROLS INSTRUMENTS AND EQUIPMENT Drive Belt Guard Installation Insert the tab into the slot and push it into place mmr2013 034 002_a 1 Belt guard tab 2 Front support slot __________________ 79...

Page 82: ...CONTROLS INSTRUMENTS AND EQUIPMENT Push drive belt guard toward engine then toward front of vehicle mmr2013 034 006_a 80 __________________...

Page 83: ...nt and Rear Bumpers To be used whenever snowmobile requires manual lifting CAUTION Beware of injuries by using proper lifting tech niques notably by using the force of your legs Do not attempt to lift...

Page 84: ...CONTROLS INSTRUMENTS AND EQUIPMENT 520001663 004_a TYPICAL 1 Front bumper NOTICE Do not use skis to pull or lift snowmobile 520002097 004 REAR BUMPER 82 __________________...

Page 85: ...side panels opened or removed from vehicle Side Panels Opening and Closing Unlock all three latches then open panel 520001663 018_a When closing panel make sure latches are locked securely Side Panel...

Page 86: ...CONTROLS INSTRUMENTS AND EQUIPMENT mmr2017 051 003_a TYPICAL 84 __________________...

Page 87: ...l system components Starting and operating difficulties Deterioration of rubber or plastic parts Corrosion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel le...

Page 88: ...uel 24 2 imperial ounce of oil Recommended Pre mix Oil RECOMMENDED PREMIX OIL XPS 2T X2 RS racing synthetic oil NOTICE The engine was developed and validated using the 2T X2 RS Synthetic Racing Engine...

Page 89: ...L 1 Fuel tank cap WARNING If a differential pressure condition is noticed whistling sound heard when loosening fuel reservoir cap have vehicle in spected and or repaired before further operation 4 Ins...

Page 90: ...e fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and may over flow 7 Fully tighten fuel reservoir cap clockwise WARNING Always wipe off any fuel spillage fro...

Page 91: ...t system controls some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period The engine performance and behavior...

Page 92: ...50 km 30 mi During the break in period Avoid strong acceleration and deceleration Avoid pulling a load Avoid high speed cruising If the vehicle creeps lower the drive belt height from the preliminary...

Page 93: ...below 7 Grab rewind starter handle pull handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine NOTE The maximum torque that can be transmitted to the engi...

Page 94: ...t to lift the rear of vehicle if it is above your limits WARNING Make sure tether cord cap is removed before standing in front the vehicle getting close to the track or rear suspension com ponents NOT...

Page 95: ...o ride it at high speed on a trail hard packed snow or ice In the event that you have to ride on such surfaces reduce your speed and minimize the travel distance NOTICE Running that type of track at h...

Page 96: ...mergency situation only if a rigid tow bar is not available a rope can be used Proceed with extra caution In some areas it may be illegal to do so Check with state or local authorities Remove the driv...

Page 97: ...ifting stress If a lifting device is not used use proper lift ing techniques notably by using the force of your legs Do not attempt to lift the front or rear of vehicle if it is above your limits Supp...

Page 98: ...d adjust if necessary Rear Spring Rear spring preload has an effect on comfort ride height and load compensation Also adjusting rear spring preload shifts more or less weight to the snowmobile front e...

Page 99: ...Less bump absorption capability Lighter steering Decreasing preload Better performance and handling in deep snow Refer to the following to determine if preload is correct mmr2015 142 003_a TYPICAL PRO...

Page 100: ...s see an authorized Ski Doo dealer for other available springs NOTICE To increase spring preload always turn the left side adjustment cam in a clockwise direction and the right side cam in a countercl...

Page 101: ...spring preload adjustment puts more or less pres sure on the front of the track it has an effect on the performance in deep snow ACTION RESULT Lighter steering More bump absorption capability Better d...

Page 102: ...ol kit Stopper Straps Stopper Straps Length Stopper straps length has an effect on the amount of weight the cen ter spring has to carry especially during acceleration therefore on the front end uplift...

Page 103: ...lity Heavier ski pressure under acceleration Less center spring travel Decreasing stopper straps length Less bump absorption capability Stopper straps can be set to position 1 2 3 4 and 5 Below are il...

Page 104: ...mo2015 007 102_b STOPPER STRAP POSITION 1 1ST HOLE LONGEST 1 1st hole from end 2 Towards rear 3 Tip of strap touching strap axis 4 Two holes left open between screw head and nut 5 Towards front 102 __...

Page 105: ...me time Decreasing the stopper strap length may reduce comfort Always install stopper strap bolt as close as possible to the lower shaft two holes left open between screw head and nut When operating t...

Page 106: ...etter performance in deep snow on a flat landscape Shock Absorber Damping 520002348 001_a ADJUSTMENT SCREWS 1 High speed rebound Red screw 2 High speed compression Blue screw 3 Low speed compression G...

Page 107: ...E YOUR RIDE 520002097 006 TYPICAL FRONT SHOCK ABSORBER 1 Front shock absorber 2 Adjustment screws 520002097 007 TYPICAL REAR SHOCK ABSORBER 1 Rear shock absorber 2 Adjustment screws _________________...

Page 108: ...speed compression damping controls how the shock absorber reacts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds ACTION RESULT ON SMALL BUMPS Increas...

Page 109: ...round the vlaving of the shock absorber This reduces the damping force and softens the ride ACTION RESULT Increasing bypass Reduce the damping force both in compression and rebound giving a smoother r...

Page 110: ...HOWN 1 Ski stopper 2 M10 x 130 screw 3 M10 flat washer 4 M10 flanged nut 5 Ski axle 6 Narrow adjustment 7 Wide adjustment 4 Tighten nut to the specified torque TIGHTENING TORQUE Ski nut 48 N m 6 N m 3...

Page 111: ...bility Softer front suspension Lower front end Lighter steering Decreasing preload Less bump absorption capability mmo2010 003 019_a TYPICAL 1 Spring preload adjustment ring 2 Increase preload 3 Decre...

Page 112: ...most cases when riding at lower speeds ACTION RESULT Increasing low speed compression damping force Firmer compression damping slow compression Decreasing low speed compression damping force Softer co...

Page 113: ...spension is to bumps and quick changes in forces This will also affect how fast the shock extends ACTION RESULT Increasing high speed rebound damping force Reduce the speed in extension of the suspens...

Page 114: ...i alignment Reduce front suspension spring preload Increase center spring preload Reduce rear spring preload Steering feels too heavy at steady speeds Reduce front suspension spring preload Increase c...

Page 115: ...ession damping adjustment if equipped Increase rear spring preload Increase center spring preload Lengthen limiter strap Increase compression damping adjustment if equipped Snowmobile seems to pivot a...

Page 116: ...over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snowmobile when trailering to prevent road grime from causing da...

Page 117: ...MAINTENANCE _________________ 115...

Page 118: ...chain Adjust and align track Inspect brake hose pads and disk Check coolant density Inspect drive belt Visually inspect and clean drive pulley Inspect and clean driven pulley Lubricate rear suspensio...

Page 119: ...pherical bearings EVERY 2 YEARS OR 6 000 KM 4 000 MI WHICHEVER COMES FIRST Replace brake fluid Inspect throttle cable Clean and lubricate rewind starter Replace chaincase oil Inspect engine rubber mou...

Page 120: ...OT AVAILABLE Distilled water and antifreeze solution 50 distilled water 50 antifreeze NOTICE A blend of 50 antifreeze with 50 distilled water will improve the cooling efficiency Using water tap instea...

Page 121: ...rove the total performance of the engine Modification may be in violation of local laws NOTICE If any exhaust system component is removed modi fied or damaged severe engine damage may result Spark Plu...

Page 122: ...plug and cylinder head with pressurized air WARNING Whenever using compressed air always wear protective eye wear 5 Remove lock securing spark plug wire to spark plug mmr2017 031 002 6 Remove spark pl...

Page 123: ...ES 219100897 007 001_a Step 1 Gently rotate Step 2 Pull off 7 Unscrew the spark plug sufficiently to break the applied torque using the appropriate tools mmr2017 031 001 8 Remove spark plugs by hand _...

Page 124: ...trode TIGHTENING TORQUE Spark plug 18 N m 0 7 N m 159 lbf in 6 lbf in Installing the Spark Plugs Non OEM NOTE When using a non OEM spark plug it must be correctly in dexed or engine may experience rou...

Page 125: ...the plug indexing angle is not within specification repeat proce dure with another spark plug until correct indexing is achieved Brake Fluid Recommended Fluid Use only DOT 4 brake fluid from a sealed...

Page 126: ...for top ping up NOTICE Brake fluid can damage painted and plastic parts Handle with care Rinse thoroughly in case of spillage Brake Fluid Level Verification NOTICE Vehicle must be on a level surface...

Page 127: ...nthetic chaincase oil NOTICE The chaincase of this snowmobile has been devel oped and validated using the XPS Synthetic chaincase oil BRP strongly recommends the use of its XPS Synthetic chain case oi...

Page 128: ...readed hole If level is correct reinstall check plug and tighten to the specified torque TIGHTENING TORQUE Check plug 6 N m 1 N m 53 lbf in 9 lbf in If level is insufficient See CHAINCASE FILLING PROC...

Page 129: ...PLUG Remove the filler cap 520001663 010_a TYPICAL TOP OF CHAINCASE 1 Filler cap Pour recommended oil in the filler hole until oil comes out by the check plug hole Reinstall check plug and tighten to...

Page 130: ...NTROLS INSTRUMENTS AND EQUIPMENT Drive Chain Adjustment Using the Torx end of the driven pulley expander GENTLY turn ten sioner clockwise to eliminate the play 520001798 006_a TYPICAL Do not force the...

Page 131: ...eave oil on belt or distorted spare belt Contact an authorized Ski Doo dealer Drive Belt Replacement Drive Belt Removal 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard re...

Page 132: ...ection of rotation 3 Unscrew and remove the driven pulley expander from the pulley 4 Rotate the driven pulley several times to properly set the belt be tween the sheaves 5 If a new belt was installed...

Page 133: ...at a time then rotate the driven pulley to properly set the belt between the pulley sheaves Measure belt deflection using a straight edge and a tensiometer as ex plained below REQUIRED TOOL TENSIOMETE...

Page 134: ...t 4 Position the tensiometer on drive belt halfway between pulleys 5 Push the tensiometer downwards until bottom O ring deflection be aligned with the inner edge of the straight ruler 6 Read load reco...

Page 135: ...schedules The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM Factors such as ambient temperature altitude or surface condition may vary this critical engine RP...

Page 136: ...lley guard 2 Locate the cam and the pivot screw on the drive pulley 520001496 020_a TYPICAL 1 Cam 2 Pivot screw The cam position is identified as follows Positions 1 2 4 and 5 are numbered Position 3...

Page 137: ...ANCE PROCEDURES mmc2016 001 118_b 1 Numbered position 2 Position 3 Notch 3 Pointers To adjust proceed as follows for all 3 cams 3 Using the driven pulley expander loosen the pivot screw ______________...

Page 138: ...MAINTENANCE PROCEDURES mmc2016 001 116_a 1 Pivot screw 4 Move the right lever aside to be able to turn the cam 5 Turn cam to the desired position 136 _________________...

Page 139: ...ROCEDURES mmc2016 001 117_a 1 Desired cam position here 2 6 Tighten the pivot screw TIGHTENING TORQUE Pivot 5 N m 1 N m 44 lbf in 18 lbf in NOTICE Always adjust all 3 cams to the same setting ________...

Page 140: ...r cord cap from engine cut off switch Lift the rear of the snowmobile and support it with a wide base snow mobile mechanical stand with a rear deflector panel With the engine off rotate the track by h...

Page 141: ...commended torque On approved studded tracks replace broken or damaged studs im mediately If your track shows signs of deterioration it must be re placed immediately When in doubt ask your dealer WARNI...

Page 142: ...tunnel with tremendous force possibly resulting in the loss of a leg or other serious injury Track Tension Verification NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting trac...

Page 143: ...ecification 6 Place upper O ring to 0 kgf 0 lbf 7 Position the tensiometer on track halfway between front and rear idler wheels 8 Push the tensiometer downwards until bottom O ring deflection set earl...

Page 144: ...133 003_a LOAD READING 1 Upper O ring 10 Load reading must be as per the following table TRACK ADJUSTMENT SPECIFICATION Track deflection setting 3 2 cm 1 26 in Track load reading 6 kgf to 8 5 kgf 13...

Page 145: ...not attempt to lift the rear of vehicle if it is above your limits 3 Loosen the RH side rear idler wheel retaining nut half a turn while holding the LH side nut mmo2014 006 011_a TRACK REMOVED FOR CLA...

Page 146: ...snowmobile especially at the rear of the track Never rotate track at high speed Centrifugal force could cause debris damaged or loose studs pieces of torn track or an entire severed track to be viole...

Page 147: ...cut off switch WARNING Remove tether cord cap from engine cut off switch be fore performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from th...

Page 148: ...the rear axle nut to specified torque TIGHTENING TORQUE Rear axle nut 48 N m 6 N m 35 lbf ft 4 lbf ft 8 Reposition snowmobile on the ground Suspension Rear Suspension Condition Visually inspect all su...

Page 149: ...required Tighten nut to specification TIGHTENING TORQUE Stopper strap nut 10 N m 1 N m 89 lbf in 9 lbf in Suspension Lubrication Lubricate the following suspension pivots at grease fittings Refer to...

Page 150: ...y contact an authorized Ski Doo dealer Skis Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn con tact an authorized Ski Doo dealer WARNING Excessi...

Page 151: ...lock 5 A F2 Loads 25 A F3 Battery 30 A F4 Accessories 7 5 A Fuse Inspection Check fuse condition and replace it if necessary WARNING Never use a higher rated fuse than specified To remove fuse from ho...

Page 152: ...for servicing Headlights Headlights Bulb Replacement The headlights bulbs are not replaceable Replace assembly Remove screws holding light assembly 520001898 702 Disconnect light and remove Headlight...

Page 153: ...MAINTENANCE PROCEDURES 520001898 701 _________________ 151...

Page 154: ...mild detergent Use only microfiber cloths or an equivalent NOTICE Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a garden hose NOTICE Never use XPS Brake and Parts Cl...

Page 155: ...ar of the ground Do not release track tension CAUTION Use appropriate lifting device or have assistance to share lifting stress If a lifting device is not used use proper lifting techniques notably by...

Page 156: ...STORAGE This page is intentionally blank 154 _________________...

Page 157: ...TECHNICAL INFORMATION _________________ 155...

Page 158: ...ion BOMBARDIER RECREATIONAL PRODUCTS Inc 516009002 XXXXXXXXXXXXXXXXX XX XX XX XXXXXXXXXXXXXXXXX xxxxxxxxxxx xxxxxx xxxx MOD XXXX xxx xxxx xxxx 1 2 6 5 4 3 7 En 516009002 DEC VEHICLE DESCRIPTION DECAL...

Page 159: ...you take note of all the identification numbers on your snowmobile and supply them to your insurance company Vehicle Identification Number VIN VIN is scribed on vehicle description decal See above It...

Page 160: ...VEHICLE IDENTIFICATION 520001797 002_a 1 Engine identification number 158 _________________...

Page 161: ...OM EMISSION STANDARDS AND RELATED REQUIREMENTS UNDER 40 CFR 1051 620 AND SOR 2011 10 5 4 BOMBARDIER RECREATIONAL PRODUCTS INC 7093 516007093 ON CHASSIS UNDER THE SEAT NOTICE This snowmobile is a compe...

Page 162: ...TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFIED CERT...

Page 163: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable _________________ 161...

Page 164: ...r compliance could void the user s authority to operate the equipment IC Registration Number 12006A 1001112579 FCC ID 2ACER1001112579 We the party responsible for compliance declare under our sole res...

Page 165: ...9 4 cm 36 58 in Maximum power engine speed 8500 100 RPM FUEL LUBRICATION SYSTEM Fuel delivery E TEC direct injection with integrated auxiliary injection system Idle speed not adjustable 1600 200 RPM G...

Page 166: ...INE ELECTRICAL SYSTEM Lighting system output 30 A 14 5 V 1340 W 6000 RPM Type NGK ILKR9Q7 engine and spark plug threads are indexed Spark plug Gap Not adjustable 0 6 mm to 0 7 mm 024 in to 028 in 164...

Page 167: ...k electrical fuel pump Type Premium unleaded gasoline fuel which may contain up to 10 MAX ethanol Inside North America 91 Pump Posted AKI R M 2 Fuel Octane rating Outside North America 95 RON Fuel tan...

Page 168: ...pe Team Rapid reaction Drive sprocket number of teeth 8 Width 38 cm 15 in Length 348 cm 137 in Track Profile height 44 5 mm 1 75 in Deflection 3 2 cm 1 26 in Track adjustment Force 6 0 kgf to 8 5 kgf...

Page 169: ...ype RAS 3 RS Suspension maximum travel 234 mm 9 2 in Shock absorber type KYB PRO 46 INT R REAR Suspension type rMotion Racing Suspension maximum travel Measured at rear arm 272 mm 10 7 in Center KYB P...

Page 170: ...SPECIFICATIONS VEHICLE WEIGHT AND DIMENSIONS Overall width 1 275 mm 50 2 in Overall height 1 200 mm 47 2 in Ski stance 1 094 mm 43 1 in 168 _________________...

Page 171: ...TROUBLE SHOOTING _________________ 169...

Page 172: ...gers cleanliness Clean if necessary 5 Drive belt worn too thin If the drive belt has lost more than 3 mm 1 8 in of its original width it will affect vehicle performance Replace drive belt 6 Incorrect...

Page 173: ...for maintenance repair or re placement ENGINE MISFIRES 1 Water in fuel Drain fuel system and refill with fresh fuel 2 RAVE valves malfunction Have RAVE valves system inspected Seek service from an au...

Page 174: ...form you of an anomaly or a particular condition Icons can come on or blink alone or in combination with others 520001496 010_e 1 Lower display In addition to the icons messages are displayed along wi...

Page 175: ...If overheating persists contact an authorized Ski Doo dealer Do not run the engine if condition persists OVERHEAT In combination with ENGINE OVERHEAT above Critical overheat Stop engine immediately a...

Page 176: ...ile throttle lever is squeezed and vehicle is moving at more than 5 km h 3 MPH 4 short beeps every 8 seconds KNOCK Engine detonation RPM is limited when this condition occurs Ensure recommended fuel i...

Page 177: ...ew minutes then start engine If problem persists contact an authorized Ski Doo dealer Fault Codes If the check engine icon is ON it is possible to read fault code s on the gauge To read active fault c...

Page 178: ...0001496 004_a 1 High beam 2 Low beam If two or more codes are registered use the gauge mode button to scroll To exit the fault codes mode press and hold the gauge mode button Contact an authorized Ski...

Page 179: ...WARRANTY _____ 177...

Page 180: ...CCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR POSE TO THE EXTENT THAT THEY CANNOT BE...

Page 181: ...which are not suitable for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind in cluding without limitation towing storage...

Page 182: ...arranty to any private use owner or commercial use owner if one of the preceding conditions has not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its pro...

Page 183: ...duties and any and all other fi nancial charges including those levied by governments states terri tories and their respective agencies BRP reserves the right to improve or modify products from time...

Page 184: ...s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer contact form at www brp com or contact BRP by mail at one of the addresses listed under the CO...

Page 185: ...1 the snowmo bile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in such a way so as to adversely affect...

Page 186: ...udgement are either incompatible with the product or adversely affect its operation performance and durability or resulting from repairs done by a person that is not an authorized servicing Ski Doo Di...

Page 187: ...guarantee right or remedy conferred or implied under the Competition and Consumer Act 2010 Cth including the Australian Consumer Law or any other law where to do so would contravene that law or cause...

Page 188: ...ervicing Ski Doo Distributor Dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also...

Page 189: ...transferred and be valid for the remaining coverage period provided BRP or an authorized Ski Doo Distribu tor Dealer receives a proof that the former owner agreed to the transfer of ownership in addi...

Page 190: ...This limited warranty will become null and void if 1 the snowmo bile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered o...

Page 191: ...dgement are either incompatible with the product or adversely affect its operation performance and durability or resulting from repairs done by a person that is not an authorized servicing Ski Doo Dis...

Page 192: ...iginal expiration date Note that the duration and any other modalities of the warranty cov erage are subject to the applicable national or local legislation in the customer s country CONDITIONS TO HAV...

Page 193: ...RP WILL DO To the extent permitted by law BRP s obligations under this war ranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or repla...

Page 194: ...s limited warranty BRP suggests that you try to resolve the issue at the Ski Doo Distributor Dealer level We recommend discussing the issue with the authorized Ski Doo Distributor Dealer s service man...

Page 195: ...le or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 H...

Page 196: ...re Print Mileage km Hours Date Dealer no Notes Refer to vehicle Pre Delivery Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For ma...

Page 197: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 198: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 199: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 200: ...198 _________________...

Page 201: ...CUSTOMER INFORMATION _____ 199...

Page 202: ...er list to distribute marketing and pro motional information about BRP and related products To exercise your right to consult or correct your data or to be re moved from the addressee list for direct...

Page 203: ...o 108 0075 Japan Europe Skaldenstraat 125 B 9042 Gent Belgium Itterpark 11 D 40724 Hilden Germany ARTEPARC B timent B Route de la c te d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7...

Page 204: ...20 Santa Rosa J uregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park Botany NSW 2019 Australia 3B Echelon Place E...

Page 205: ...ase of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach...

Page 206: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 204 _________________...

Page 207: ...CHANGE OF ADDRESS OWNERSHIP CHANGEADD SKI _________________ 205...

Page 208: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 206 _________________...

Page 209: ...CHANGE OF ADDRESS OWNERSHIP CHANGEADD SKI _________________ 207...

Page 210: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 208 _________________...

Page 211: ...FROM EMISSION STANDARDS AND RELATED REQUIREMENTS UNDER THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY 40 CFR 1051 620 AND ENVIRONMENT CANADA SOR 2011 10 5 4 THIS VEHICLE IS ALSO EXCLUDED FROM THE...

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