Ski-Doo CK 3 Operator'S Manual Download

Page: 109 / 131

107

Retighten wheel screws to 48 N•m (35 lbf•ft).

TYPICAL

1. Retighten to 48 N•m (35 lbf•ft)

Restart engine and rotate track slowly to recheck alignment.

Reposition snowmobile on ground.

Steering and Front Suspension Mechanism

Visually inspect steering and front suspension mechanism for tight-
ness of components (steering arms, control arms and links, tie rods,
ball joints, ski coupler bolts, etc.) If necessary, contact your dealer.

Wear and Condition of Skis and Runners

Check the condition of the skis, ski runners and ski runner carbides.
If worn, contact your authorized dealer.

◆

WARNING

Properly tighten wheel screws.

◆

WARNING

Excessively worn skis and/or ski runners will affect snowmo-
bile control.

A05F0EC

mmo9903a.bk : mmo9903b.fm5 Page 107 Monday, June 15, 1998 8:05 AM

Summary of Contents for CK 3

Page 1: ......

Page 2: ...SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Handbook or on product labels could cause injury including the possibility of death...

Page 3: ...guide is applicable to CK3 series Grand Touring 700 Grand Touring SE Formula III 600 Formula III 700 Formula III 800 Mach 1 Mach 1 R Mach Z Mach Z M H R Mach Z R Mach Z LT Mach Z LT R mmo9903a fm5 Pa...

Page 4: ...explanation of the various suspension ad justments We trust you have taken full advantage of this If you need more complete servicing information please ask your dealer about the proper model year Ski...

Page 5: ...correct at time of publication We also reserve the right at any time to discontinue or change spec ifications designs features models or equipment without incurring obligation The illustrations show t...

Page 6: ...26 2 Brake Lever 26 3 Parking Brake Button 26 4 Injection Oil Level Parking Brake Pilot Lamp Red 27 5 Reverse Button 27 6 Ignition Switch 30 7 Tether Cut Out Switch 31 8 DESS Pilot Lamp 33 9 Emergenc...

Page 7: ...ve 54 Storage Compartment 54 Tool Box 55 Spark Plug Holder 56 Spare Drive Belt Holder 57 Fuses 57 Front Grab Handles Front Bumper 59 Hitch 59 FUEL AND OIL 60 Recommended Fuel 60 Recommended Oil 60 COL...

Page 8: ...n 101 Brake Condition 101 Brake Adjustment 102 Rear Suspension Condition 102 Suspension Stopper Strap Condition 102 Track Condition 102 Track Tension and Alignment 103 Steering and Front Suspension Me...

Page 9: ...nly perform procedures as detailed in this guide Unless other wise specified engine should be turned OFF and cold for all lubri cation and maintenance procedures Some snowmobiles are designed for the...

Page 10: ...E WARRANTY WORK VALIDATED The customer must notify an authorized SKI DOO dealer within two 2 days of the appearance of a defect in material and or workmanship and present to the servicing authorized S...

Page 11: ...ion or exclusion may not apply BOMBARDIER reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty con ditions applicable to the SKI D...

Page 12: ...r 3 CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify a local authorized SKI DOO dealer within two 2 days of the appearance of a defect in material and or workmanship and present to t...

Page 13: ...warranty into local language it is then understood and agreed that in the event of any discrepancy among the two versions the English ver sion shall prevail It is the customer s responsibility to ensu...

Page 14: ...many provinc es or states it is mandatory to register a snowmobile in the same way as for a car It allows the state or province to main tain records of existing snowmobiles and governmental agen cies...

Page 15: ...t used in warranty repairs assumes the re maining warranty that exists on the snowmobile Q If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warranty...

Page 16: ...urt Quebec Canada J0E 2L0 Telephone 450 532 5000 Fax 450 532 5077 USA BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 Bombardier Court P O Box 8035 Wausau WI 54402 8035 USA Telephone 715 848 4957 Fax 715...

Page 17: ...oss These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Bombardier Inc if the engine serial number or VIN is removed or mutilated in any way We...

Page 18: ...16 Engine Serial Number Location 1 Engine serial number A30C01A 1 mmo9903a bk mmo9903b fm5 Page 16 Monday June 15 1998 8 05 AM...

Page 19: ...YPICAL LOCATION OF IMPORTANT INSTRUCTIONS GRAND TOURING SE A30A01B 2 3 4 5 6 7 8 9 1 Verify attachments frequently Use rigid tow bar Reduce speed when towing V rifier souvent les accouplements Utilise...

Page 20: ...e is restricted to the operator only Do not carry passenger s AVERTISSEMENT Lisez et respectez scrupuleusement tous les avertissements contenus dans le Manuel du conducteur avant toute mise en route A...

Page 21: ...TOUT GARDE SOIT EN PLACE ET QUE LE CAPOT SOIT FERM D MARRER LE MOTEUR ET S ASSURER QUE L INTERRUPTEUR D URGENCE ET TOUS LES CONTR LES FONCTIONNENT NORMALEMENT CONDUISEZ PRUDEMMENT L utilisation de ce...

Page 22: ...TO LOAD R GLER SELON LA CHARGE REAR SPRING RESSORT ARRI RE LOAD CHARGE LB kg CENTER SPRING RESSORT CENTRAL NOT APPLICABLE SANS OBJET 1 2 3 4 up to 125 jusqu 57 125 to 150 150 to 175 175 to 200 57 68...

Page 23: ...VERSE before engaging reverse CAUTION Bring vehicle to a complete stop ATTENTION Immobiliser le v hicule compl tement avant d embrayer la marche arri re A30A0BA 9 mmo9903a bk mmo9903b fm5 Page 21 Mond...

Page 24: ...eir reference numbers are deliberately missing in the illustrations Some controls instruments are optional on some models TYPICAL FORMULA III AND MACH 1 SERIES A30A0CA 3 2 22 20 17 21 24 18 8 4 11 1 3...

Page 25: ...23 TYPICAL MACH Z SERIES A30A0DA 3 2 22 27 20 17 21 29 24 18 8 4 11 1 31 33 25 5 13 33 31 7 6 12 9 19 28 10 26 mmo9903a bk mmo9903b fm5 Page 23 Monday June 15 1998 8 05 AM...

Page 26: ...24 TYPICAL GRAND TOURING 700 P 26 9 22 15 3 2 32 10 6 28 31 33 A30A0JA 32 1 30 12 31 33 8 27 11 29 4 21 17 20 18 19 23 4 24 5 25 7 mmo9903a bk mmo9903b fm5 Page 24 Monday June 15 1998 8 05 AM...

Page 27: ...25 TYPICAL GRAND TOURING SE P 26 9 22 15 3 2 32 10 6 28 31 33 A30A0KA 32 1 30 12 31 33 8 27 11 29 4 21 17 20 18 19 23 4 24 5 25 7 14 mmo9903a bk mmo9903b fm5 Page 25 Monday June 15 1998 8 05 AM...

Page 28: ...rking brake is applied and engine is running injection oil level parking brake pilot lamp lights up to remind you that it is en gaged To engage mechanism squeeze brake lever and maintain while pull in...

Page 29: ...level and one for parking brake See dashboard photo at beginning of this section 5 Reverse Button Some models are equipped with a Rotax Electronic Reverse RER con trolled by a reverse button Driving...

Page 30: ...REVERSE 1 Reverse button The engine RPM will decrease for a few seconds then the engine will start rotating in the opposite direction and will return to its nor mal idle speed NOTE The DESS indicator...

Page 31: ...o operate in low altitude regions Shifting in reverse is achieved as de scribed above in Shifting Procedure To select high altitude mode push and hold reverse button until 2 beeps are heard Release bu...

Page 32: ...irst turn the key to ON position To stop the engine turn the key to OFF position Electric Starting Key operated 3 position switch To start engine turn key to START position and hold See illustration a...

Page 33: ...starting system fuse condition Refer to Starting System Fuse below 7 Tether Cut Out Switch General Tether cut out switch features a double function First it is a safety device to shut off engine if th...

Page 34: ...turn more than 3000 RPM If a wrong tether cord is installed the engine can not reach engagement speed required to move vehicle Additional Tether Cords The snowmobile micro processor can be programmed...

Page 35: ...ck for bad connection remove tether cord Make sure it is free of dirt or snow Reinstall tether cord and restart engine If a beep per 3 seconds still occurs contact an authorized dealer 1 Free of dirt...

Page 36: ...ide of the handlebar To stop the engine in an emergency push the button to the lower OFF position and simultaneously apply the brake To restart button must be at the upper ON position TYPICAL 1 ON 2 O...

Page 37: ...ared for emergency situations requiring its use 10 Headlamp Dimmer Switch Located on left side of handlebar allows selection of headlamp beam ALL MODELS EXCEPT MACH Z AND GT SERIES WARNING If the swit...

Page 38: ...lly after 10 seconds MACH Z AND GT SERIES 11 High Beam Pilot Lamp Blue Lights when headlamp is on HIGH beam 12 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To en gag...

Page 39: ...osition 2 Initial Cold Starting NOTE Do not operate the throttle lever during starting Set the choke lever to the second position After the engine is started close off choke Warm Engine Starting Start...

Page 40: ...ith the engine running Holding switch upward big spring on decal increases air pressure Holding switch downward small spring on decal decreases air pres sure WARNING Always completely stop vehicle in...

Page 41: ...meter graduated in km or miles according to country of use Direct reading dial indicates the speed of the snowmobile in kilome ters or miles per hour GT Series These vehicles are equipped with an elec...

Page 42: ...ilometers or miles See above for changing units When riding at 140 km h 87 MPH or faster display will indicate speed instead of total distance 19 Trip Meter Records distance travelled in kilometers or...

Page 43: ...until all numbers read zero GT Series With engine running but vehicle at rest depress button for 1 second max until trip shows Display will not change before the button is released From that point de...

Page 44: ...ing dial indicates the number of thousand of revolutions per minute RPM of the engine ALL MODELS EXCEPT GT 700 SE 1 Multiply the reading by 1000 trip km A30H0WA 2 1 3 4 6 5 7 8 9 0 X1000 r min 1 A06H0...

Page 45: ...coolant temperature The needle moves to the normal range as engine warms Under all riding conditions the needle should stay within this range If needle moves into the over heat range reduce snowmobile...

Page 46: ...duce snowmobile speed and run snowmobile in loose snow or stop engine immediately 24 Electric Fuel Level Gauge Dash mounted gauge to facilitate fuel level reading This gauge works only when engine is...

Page 47: ...fully tighten WARNING Never use an open flame to check fuel level CAUTION Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OCTANE RATING OF 91 RECOMMEND ED A30H0HA 1...

Page 48: ...eries This toggle type switch allows selecting 5 different intensity of han dlebar grip heatings Each time engine is started low heating is selected Push switch according to desired intensity Clicking...

Page 49: ...the display changes to show heating elements settings for 2 seconds See photo of Heated Throttle Lever Pilot Lamp yellow below 28 Heated Throttle Lever Switch All Models Except Mach Z and GT Series Th...

Page 50: ...throttle lever switch is on the high position Light dimmed when switch is on the low position GT Series The pilot lamp in center of cluster lights up when heated grips are switched on Each time a diff...

Page 51: ...plied with the vehicle It is included in the predelivery kit Ask your dealer for the extension 31 Hood Latches Unhook the latches to unlock the hood from its anchors Always lift hood gently until stop...

Page 52: ...sted to suit driver s preference Loosen bolts adjust then retighten bolts to 10 N m 89 lbf in RIGHT SIDE SHOWN 1 Toehold 2 After adjustment retighten bolts to 10 N m 89 lbf in A30H0MA 1 2 2 mmo9903a b...

Page 53: ...rt angle may be adjusted to suit driv er or passenger convenience 1 Lift adjustment lock both sides 2 Turn adjustment knob Secure adjustment locks after desired position is obtained A30H0OA 1 2 mmo990...

Page 54: ...t lock Proceed the same with the other side 1 Lift adjustment lock WARNING Backrest should only be repositioned while the snowmobile is stopped Adjust to provide maximum lower back support Always cons...

Page 55: ...d Grills When riding on powdered snow close hood grills Slightly unscrew wing nuts slide close grills then retighten wing nuts 1 Grills A30H0TA 1 mmo9903a bk mmo9903b fm5 Page 53 Monday June 15 1998 8...

Page 56: ...Fully open the valve in order to operate the snowmobile Storage Compartment A storage compartment is provided inside rear portion of seat CAUTION Always fully open the valve before riding Never allow...

Page 57: ...d with the vehicle Tool box is located in engine compartment in front of guard NOTE The plastic bag containing tools may be discarded to ease storing tools 1 Tool box 2 Remove hair pin before opening...

Page 58: ...ect the adjustment or break them a compartment is provided in tool box NOTE Spare spark plugs are not supplied with snowmobile 1 Spare spark plugs stored in tool box 2 Instructions for spare spark plu...

Page 59: ...plied with snowmobile 1 Spare drive belt installed in holder clip 2 Spare drive belt on this side of stopper Fuses Fuse Location Some fuses are located on top of right side footrest To gain access ope...

Page 60: ...20 A 4 Digital performance management 1 A If any electrical device does not operate check its fuse condition and replace if necessary To remove fuse from holder pull fuse out Check if filament is mel...

Page 61: ...Handles Front Bumper To be used whenever front of snowmobile requires lifting 1 Front grab handles Hitch The hook type hitch can be used to pull most equipment CAUTION Do not use skis to pull or lift...

Page 62: ...components Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OCTANE RATING OF 91 RECOMMENDED WARNING Never top up the fuel tank before placing the snowmobile in a wa...

Page 63: ...n the in jection oil reservoir COLD WEATHER CARBURETION MODIFICATIONS All vehicles have been calibrated for 20 C 4 F They can be oper ated at higher temperature without problems CAUTION Check level an...

Page 64: ...ld be added to fuel for the first full filling of fuel tank Always remove and clean spark plugs after engine break in Belt A new drive belt requires a break in period of 50 km 30 miles Avoid strong ac...

Page 65: ...ify skis and steering operate freely Verify track and idler wheels are unfrozen and free to turn Check fuel and injection oil level Ensure fuel shut off valve is in fully open position Verify air filt...

Page 66: ...owmobile without minimum required pres sure in the air shock will cause premature wear of the rubber boot and failure of the component WARNING Only start your snowmobile once all components are checke...

Page 67: ...ever to the second position After the engine is started close off choke If speed is dropping below 1500 RPM set choke lever to first posi tion for 2 seconds then close off choke 1 OFF 2 Position 1 3 P...

Page 68: ...l starter engages Release key immediately when engine has started NOTE If for any reason the snowmobile cannot be started electri cally place ignition key to ON position and start engine manually Emer...

Page 69: ...clip sup plied in the tool box NOTE The spark plug socket can be used as an emergency handle Wind the rope tightly around drive pulley When pulled pulley must rotate counterclockwise A07D0UA A17B01A...

Page 70: ...3 turns 1 Clip Start engine as per usual manual starting WARNING When starting the snowmobile in an emergency situation using drive pulley do not reinstall the guard and return slow ly to have snowmo...

Page 71: ...SKI DOO model General Snowmobile handling and comfort depend upon suspension adjust ments Choice of suspension adjustments vary with carrying load driver s weight personal preference riding speed and...

Page 72: ...er re fer to next illustrations Then test run the snowmobile always with the same conditions trail speed snow driver riding position etc Change adjustment and retest Proceed methodically until you are...

Page 73: ...ole mounted switch 1 Rear Springs Comfort When driver and passenger if so applicable take place rear of snow mobile should collapse by 50 to 75 mm 2 to 3 in PROPER ADJUSTMENT 1 50 to 75 mm 2 to 3 in C...

Page 74: ...rn the left side adjustment cam in a clockwise direc tion the right side cam in a counterclockwise direction Left and right adjustment cams must always be set at the same position A03F2MA 1 A30F04A RH...

Page 75: ...TION Always turn the left side adjustment cam in a clockwise direc tion the right side cam in a counterclockwise direction Left and right adjustment cams must always be set at the same position A03F2O...

Page 76: ...at moderate speed on a trail with bumpy conditions If steering is easy to turn adjust center spring accordingly GOOD ADJUSTMENT AT MODERATE SPEED 1 Steering easy to turn A03F2PA 1 mmo9903a bk mmo9903...

Page 77: ...75 TOO SOFT OF ADJUSTMENT 1 Steering hard to turn 1 Adjuster wrench A03F2PA 1 A03F21A 1 mmo9903a bk mmo9903b fm5 Page 75 Monday June 15 1998 8 05 AM...

Page 78: ...76 TOO HARD OF ADJUSTMENT 1 Steering less aggressive 1 Adjuster wrench A03F2PA 1 A03F21B 1 mmo9903a bk mmo9903b fm5 Page 76 Monday June 15 1998 8 05 AM...

Page 79: ...stopper strap should have a free play of 12 mm 1 2 in GOOD ADJUSTMENT AT FULL ACCELERATION 1 Comfortable steering 2 Good weight transfer to the track 3 Light pressure of skis on the ground CAUTION Wh...

Page 80: ...78 TOO LONG STRAP 1 Skis lift off the ground 1 Vary strap length by bolting to a different hole A03F2QA 1 A03F0QB 1 mmo9903a bk mmo9903b fm5 Page 78 Monday June 15 1998 8 05 AM...

Page 81: ...79 TOO SHORT STRAP 1 Heavy steering 1 Vary strap length by bolting to a different hole A03F2PA 1 A03F0QB 1 mmo9903a bk mmo9903b fm5 Page 79 Monday June 15 1998 8 05 AM...

Page 82: ...s too aggressive turn the nut counterclockwise Nut must be in good condition to avoid unexpected loosening On the threaded rod there must be at least 2 threads exposed beyond the nut Vehicle may be op...

Page 83: ...and check for proper handling Adjust front springs accordingly PROPER ADJUSTMENT 1 Good handling and comfortable steering CAUTION Always adjust both front springs to same position A03F2PA 1 mmo9903a b...

Page 84: ...82 TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload A03F2PA 1 A03F2IA 1 mmo9903a bk mmo9903b fm5 Page 82 Monday June 15 1998 8 05 AM...

Page 85: ...83 TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload A03F2PA 1 A03F2JA 1 mmo9903a bk mmo9903b fm5 Page 83 Monday June 15 1998 8 05 AM...

Page 86: ...84 6 Ski Stopper Stability When riding check for darting unwanted side to side ski movement PROPER ADJUSTMENT 1 No darting A03A07A 1 mmo9903a bk mmo9903b fm5 Page 84 Monday June 15 1998 8 05 AM...

Page 87: ...85 NOT ENOUGH PRELOAD 1 Darting 1 Loosen nut adjust against stop bounding then retighten nut to 14 N m 124 lbf in A03A08A 1 A16G0AC 1 mmo9903a bk mmo9903b fm5 Page 85 Monday June 15 1998 8 05 AM...

Page 88: ...d Increase center spring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce center spring preload Increa...

Page 89: ...tarting Rope Condition Engine Head Nuts Engine Mount Nuts Exhaust System Engine Lubrication Cooling System Condition Coolant Replacement Condition of Seals Injection Oil Filter Condition Injection Oil...

Page 90: ...sion Mechanism Wear and Condition of Skis and Runners Steering and Ski Leg Camber Adjustment Suspension Adjustments AS REQUIRED Suspension Lubrication Suspension Condition Suspension Stopper Strap Con...

Page 91: ...check the oil level by removing dipstick Oil level must be between lower and upper marks NOTE It is normal to find metallic particles stuck to dipstick magnet If bigger pieces of metal are found see a...

Page 92: ...413 803 300 12 x 355 mL TYPICAL 1 Dipstick 2 Oil level 3 Level between marks CAUTION Do not use unrecommended other types of oil when servic ing Do not mix synthetic oil with other types of oil A30D0...

Page 93: ...n from top 2 Injection oil reservoir CAUTION Never allow oil level to drop more than 2 3 Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identi fied OIL WARNING Check level an...

Page 94: ...temperature it may be slight lower then mark If additional coolant is necessary or if entire system has to be refilled refer to an authorized dealer 1 Coolant tank 2 COLD LEVEL line Battery Electrolyt...

Page 95: ...etainer to release pin then pull guard toward center of ve hicle then toward front 1 Pin retainer When reinstalling guard position its cut away toward front of snow mobile Refer to decal on guard 1 A3...

Page 96: ...Insert guard slots at rear first 1 Slots 1 Rear of guard properly installed Push down front portion of guard in retainer A30C06A 1 A30C07A 1 mmo9903a bk mmo9903b fm5 Page 94 Monday June 15 1998 8 05...

Page 97: ...nsion be maintained when reinstalling Drive Belt Removal Installation 1 Open hood and remove guard 2 Open the driven pulley with the drive belt installer remover provid ed in tool box Screw tool in th...

Page 98: ...f the sliding half as shown in previ ous photo Remove access panel from bottom pan 1 Push top of panel out of bottom pan 1 Pull panel tab out of bottom pan A30C04A 1 A30C05A 1 mmo9903a bk mmo9903b fm5...

Page 99: ...erse the removal procedure however pay attention to the following The maximum drive belt life span is obtained when the belt has the proper rotation direction See arrow on belt 1 Arrow pointing front...

Page 100: ...ioner adjustment screw by hand then back off only far enough for hair pin to engage in locking hole 1 Hair pin 2 Adjustment screw CAUTION Do not force or use tools to pry the belt into place as this c...

Page 101: ...maintain maximum power Calibration screws should be adjusted so that actual maximum en gine RPM in vehicle matches with the maximum horsepower RPM NOTE Use precision digital tachometer for engine RPM...

Page 102: ...m engine RPM is increased of 400 RPM To adjust Just loosen locking nut enough to pull calibration screw partially out and adjust to desired position Do not completely remove the locking nut Torque loc...

Page 103: ...mmended in SPECIFICATIONS section Brake Condition The brake mechanism on your snowmobile is an essential safety de vice Keep this mechanism in proper working condition Above all do not operate the sno...

Page 104: ...e wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Torque nut to 9 N m 80 lbf in...

Page 105: ...he suspension to extend normally and check gap half way along slider shoe The gap should be as given in the specification section of this guide If the track tension is too loose track will have a tend...

Page 106: ...ear idler wheel retaining screws Turn adjustment screws to adjust If correct tension is unattainable contact an authorized dealer CAUTION Too much tension will result in power loss and excessive stres...

Page 107: ...d of time 1 to 2 minutes Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes WARNING Before checking track alignment ensure that the track...

Page 108: ...ne Loosen rear wheel screws tighten the adjustment screw on side where the slider shoe is the farthest from the track insert guides TYPICAL 1 Guides 2 Slider shoes 3 Tighten on this side A01F05A 1 2 3...

Page 109: ...or tight ness of components steering arms control arms and links tie rods ball joints ski coupler bolts etc If necessary contact your dealer Wear and Condition of Skis and Runners Check the condition...

Page 110: ...uncovered during a snowfall or riding in deep powder snow may block air filter and choke the engine While riding in deep powder snow periodically stop then shake the snow from the filter and reinstall...

Page 111: ...109 Reinstall filter over dashboard sticking bottom edge first 1 Stick bottom edge first Finalize filter top edge installation A30H0SA 1 mmo9903a bk mmo9903b fm5 Page 109 Monday June 15 1998 8 05 AM...

Page 112: ...of filter under air deflector lip Check air silencer filter for snow Remove filter and shake it as re quired AIR SILENCER FILTER INSTALLED A30H0QA 1 A30H0XA mmo9903a bk mmo9903b fm5 Page 110 Monday J...

Page 113: ...lled Refer to your autho rized BOMBARDIER dealer Headlight Beam Aiming Turn knob to adjust beam height 1 Knob CAUTION Snowmobile engines have been calibrated with the filter in stalled Operating the s...

Page 114: ...nector Remove the rubber boot Unfasten bulb retainer ring Detach the bulb and replace Properly reinstall parts including air filter CAUTION Never touch glass portion of an halogen bulb with bare fin g...

Page 115: ...113 1 Locking ring Instrument s All Models Remove air duct from underneath hood 1 Remove these screws A30E05A 1 A30E06A 1 mmo9903a bk mmo9903b fm5 Page 113 Monday June 15 1998 8 05 AM...

Page 116: ...bulb out of socket TYPICAL ALL MODELS EXCEPT GT SERIES 1 Instruments sockets GT Series Pry out plastic plug to reach burnt bulb 1 Plastic plugs Taillight If taillight bulb is burnt expose the bulb by...

Page 117: ...GE It is during summer or when a snowmobile is not in use for more than one month that proper storage is a necessity To prepare your snowmobile follow the maintenance chart in MAIN TENANCE section A30...

Page 118: ...continues to flood see an authorized dealer 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve on if applicable check fuel filter replace if clogged check condi...

Page 119: ...exceed 3000 RPM DESS pilot lamp blinks rapidly and beeps are heard Install appropriate tether cord 3 Fouled or defective spark plug Check item 5of Engineturnsoverbut fails to start 4 Lack of fuel to e...

Page 120: ...orrect or there is an ignition system failure Contact an authorized dealer SYMPTOM Engine misfires Possible causes What to do 1 DESS has not read tether cord Engine can not exceed 2500 RPM DESS pilot...

Page 121: ...Engine can not exceed 3000 RPM DESS pilot lamp blinks rapidly and beeps are heard Install appropriate tether cord 3 Drive belt Check item 6 of Engine lacks acceleration or power 4 Incorrect track adj...

Page 122: ...elt mm in 35 1 1 382 35 1 1 382 WearLimitWidth mm in 33 0 1 299 33 0 1 299 Spark plug Type NGK BR 9 ES NGK BR 9 ES Gap mm in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8...

Page 123: ...417 300 066 New Belt Width mm in 35 1 1 382 35 1 1 382 WearLimitWidth mm in 33 0 1 299 33 0 1 299 Spark plug Type NGK BR 9 ES NGK BR 9 ES Gap mm in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1...

Page 124: ...shoes Super unleaded gasoline with a minimum octane number of 91 R M 2 BOMBARDIER ROTAX INJECTION OIL P N 413 802 900 12 x 1 L BOMBARDIER SYNTHETIC CHAINCASE OIL P N 413 803 300 12 x 355 mL Ethylene g...

Page 125: ...LICATIONS P N 1999 Shop Manual English Volume 1 Volume 2 Volume 3 484 200 001 484 200 003 484 200 005 1999 High Altitude Technical Data Loose Sheets 484 300 003 Binder 484 054 500 1995 1999 Specificat...

Page 126: ...to receive the warranty registration card from the previ ous owner when the ownership is transferred as you are entitled to the unexpired portion of the warranty STOLEN UNITS If the event that your sn...

Page 127: ..._____________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER _____________________________________________________________________...

Page 128: ...AFFIX BOMBARDIER INC SKI DOO WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 PROPER POSTAGE mmo9903a bk mmo9903c fm5 Page 126 Monday June 15 1998 8 05 AM...

Page 129: ...NOTE mmo9903a bk mmo9903c fm5 Page 127 Monday June 15 1998 8 05 AM...

Page 130: ...NOTE mmo9903a bk mmo9903c fm5 Page 128 Monday June 15 1998 8 05 AM...

Page 131: ......

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