Ski-Doo 2000 Formula III 700 R Shop Manual Download

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Legal deposit:

National Library of Quebec
4

trimester 1999

National Library of Canada1999

All rights reserved. No parts of this manual may be reproduced in any
form without the prior written permission of Bombardier Inc.

Bombardier Inc. 1999

Technical Publications
Bombardier Inc.
Valcourt (Quebec) Canada

Printed in Canada

*Registered trademarks of Bombardier Inc.

This document contains the trademarks of the following companies:

Crest

is a trademark of Crest Industries Inc.

Kimtowels

is a trademark of Kimberly-Clark

Loctite

is a trademark of Loctite Corporation

Molykote

is a trademark of Dow Corning Corporation

Silastic

is a trademark of Dow Corning Corporation

Snap-on

is a trademark of Snap-on Tools Corporation

Versilube

is a trademark of General Electric Company

Supertanium

is a trademark of Premier Industrial Corporation

Summary of Contents for 2000 Formula III 700 R

Page 1: ......

Page 2: ...2000 Shop Manual VOLUME 2 GRAND TOURING 700 SE GRAND TOURING SE MILLENNIUM EDITION FORMULA III 700 R 800 MACH 1 R Z Z R MACH Z R MILLENNIUM EDITION...

Page 3: ...nada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Crest is a trademark of Crest Industries Inc Kimtowels is a trademark of Kimberly Clark Lo...

Page 4: ...and engine dimension measurement 04 03 1 04 CDI system 04 04 1 05 Oil injection system 04 05 1 06 Liquid cooling system 04 06 1 07 Rewind starter 04 07 1 08 Carburetor and fuel pump 04 08 1 09 Fuel t...

Page 5: ...ion and ski system 08 03 1 09 BODY FRAME 01 Table of contents 09 01 1 02 Body 09 02 1 03 Frame 09 03 1 10 TECHNICAL DATA 01 SI metric information guide 10 01 1 02 Engines 10 02 1 03 Vehicles 10 03 1 0...

Page 6: ...oubt The engines and the corresponding components identified in this document should not be utilized on product s other than those mentioned in this document Torque wrench tightening specifications mu...

Page 7: ...IV MMR2000_042_00_02A FM WHAT S NEW 0 STEERING SYSTEM 08 02 Ski alignment specifications WHAT S NEW...

Page 8: ...cation number Identification Number Meaning MODELS MODEL NUMBER FORMULA III 700 R Canada 1590 FORMULA III 700 R U S 1591 FORMULA III 800 Canada 1619 FORMULA III 800 U S 1620 MACH 1 R Canada 1617 MACH...

Page 9: ...r sections 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING FRONT SUSPENSION 09 BODY FRAME...

Page 10: ...c inch k kilo thousand kg kilogram km h kilometer per hour kPa Kilopascal L liter lb pound lbf pound force lbf in pound per square inch LH left hand LO low LT long track m meter MAG magneto Max maximu...

Page 11: ...er In this case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifyi...

Page 12: ...efore small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200 Cam C...

Page 13: ...the full detail or exact shape of the parts shown However they represent parts which have the same or a similar function CAUTION Most components of those vehicles are built with parts dimensioned in...

Page 14: ...tite threadlocker 4 Fit bolt in the hole 5 Apply a few drops of threadlocker at proposed tightened nut engagement area 6 Position nut and tighten as required Blind Holes 1 On threads 2 On threads and...

Page 15: ...s 4 Apply drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touching metal with tip of flask NOTE For preventive maintenance on existing equipment retighten nuts and apply proper s...

Page 16: ...0 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants with Loctite Chisel remover P N 413 708 500 Use a mechanical mean if necessary NOTE Avoid grinding 2 Clean...

Page 17: ...housing and gasket with Loctite Primer N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low...

Page 18: ...8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48 M10 35 49 M10 36 50 M10 37 51 M10 38 52 M10 38 53 M10 39 76 M12 56 77 M12 57 78 M12 58 79 M12 58 80 M12 59 81 M12 60 82 M12 60 83 M12 61 84 M1...

Page 19: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Page 20: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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