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MMR2000_042_00_02A.FM

IX

A16D0IA

1

2

A

1

F-Series and S-Series Only

Should installation procedure be required, refer

to BRAKE 05-05 then look for 

Brake Disc and

Countershaft Bearing Adjustment

.

All Models

Check end play of driven pulley on countershaft by

pushing pulley towards outer housing so that the inner

shims ( P/N 504 108 200) contact it. Measure end play

at the mounting screw end between shim(s) and puley.

See illustration.

TYPICAL — TOP VIEW

1. Shim (P/N 504 108 200) (as required)

2. Contact

A. 0 to 1 mm (0 to 3/64 in)

Torque retaining screw 

no. 13

 to 25 N•m (18 lbf•ft).

ADJUSTMENT

Refer to PULLEY DISTANCE AND ALIGNMENT 05-04

to adjust pulley distance. Adjust drive belt height

between pulley halves to obtain specified belt

deflection.

Reinstall the pulley on the countershaft by rever-

sing the removal procedure.

CAUTION:

 Always apply anti-seize lubricant (P/N

413 701 000) on the countershaft before final pulley

installation.

05-03-5

Turn puller handle and sliding half at once to extract

the bushing.

INSTALLATION

Countershaft

IMPORTANT:

 Large bushing retaining screws and

washers must be removed before small bushing

installation.
Coat bushing outside diameter with Loctite 609

(P/N 413 703 100).
Install bushing as following photo.

A03D1YA

529 031 300

529 031 200

A03D1ZA

529 031 300

529 031 200

Cam

Coat cam 

no. 18

 interior with anti-seize lubricant.

ASSEMBLY

Came Slider Shoe

Section 05    TRANSMISSION

Subsection 03   (DRIVEN PULLEY)

When replacing slider shoes 

no. 4

, always install a new

set (3 shoes) to maintain equal pressure on the cam.
Assemble driven pulley components by reversing

the disassembly procedure.

TYPICAL PAGE

Title indicates

main procedure

to be carried-out.

Reference to look

up a certain section

and subsection.

In this case it concerns

pulleys adjustment.

Italic bold face setting

in this case indicates

that particular

procedure for

F and S-Series is

finished, so from

this point, all models

are concerned.

Illustration always

follows text to which

it pertains.

A01A27S

Subtitle indicates

a particular procedure

for the named part.

Bold face number following part

name refers to exploded view

at beginning of subsection.

Call-outs for

above illustration.

Italic bold face type

setting indicates a

particular procedure

concerning a model.

"TYPICAL" caption

indicates a general

view which does

not represent full

detail.

"TOP VIEW"

caption helps you

in understanding

illustration.

INTRODUCTION

Summary of Contents for 2000 Formula III 700 R

Page 1: ......

Page 2: ...2000 Shop Manual VOLUME 2 GRAND TOURING 700 SE GRAND TOURING SE MILLENNIUM EDITION FORMULA III 700 R 800 MACH 1 R Z Z R MACH Z R MILLENNIUM EDITION...

Page 3: ...nada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Crest is a trademark of Crest Industries Inc Kimtowels is a trademark of Kimberly Clark Lo...

Page 4: ...and engine dimension measurement 04 03 1 04 CDI system 04 04 1 05 Oil injection system 04 05 1 06 Liquid cooling system 04 06 1 07 Rewind starter 04 07 1 08 Carburetor and fuel pump 04 08 1 09 Fuel t...

Page 5: ...ion and ski system 08 03 1 09 BODY FRAME 01 Table of contents 09 01 1 02 Body 09 02 1 03 Frame 09 03 1 10 TECHNICAL DATA 01 SI metric information guide 10 01 1 02 Engines 10 02 1 03 Vehicles 10 03 1 0...

Page 6: ...oubt The engines and the corresponding components identified in this document should not be utilized on product s other than those mentioned in this document Torque wrench tightening specifications mu...

Page 7: ...IV MMR2000_042_00_02A FM WHAT S NEW 0 STEERING SYSTEM 08 02 Ski alignment specifications WHAT S NEW...

Page 8: ...cation number Identification Number Meaning MODELS MODEL NUMBER FORMULA III 700 R Canada 1590 FORMULA III 700 R U S 1591 FORMULA III 800 Canada 1619 FORMULA III 800 U S 1620 MACH 1 R Canada 1617 MACH...

Page 9: ...r sections 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING FRONT SUSPENSION 09 BODY FRAME...

Page 10: ...c inch k kilo thousand kg kilogram km h kilometer per hour kPa Kilopascal L liter lb pound lbf pound force lbf in pound per square inch LH left hand LO low LT long track m meter MAG magneto Max maximu...

Page 11: ...er In this case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifyi...

Page 12: ...efore small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200 Cam C...

Page 13: ...the full detail or exact shape of the parts shown However they represent parts which have the same or a similar function CAUTION Most components of those vehicles are built with parts dimensioned in...

Page 14: ...tite threadlocker 4 Fit bolt in the hole 5 Apply a few drops of threadlocker at proposed tightened nut engagement area 6 Position nut and tighten as required Blind Holes 1 On threads 2 On threads and...

Page 15: ...s 4 Apply drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touching metal with tip of flask NOTE For preventive maintenance on existing equipment retighten nuts and apply proper s...

Page 16: ...0 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants with Loctite Chisel remover P N 413 708 500 Use a mechanical mean if necessary NOTE Avoid grinding 2 Clean...

Page 17: ...housing and gasket with Loctite Primer N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low...

Page 18: ...8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48 M10 35 49 M10 36 50 M10 37 51 M10 38 52 M10 38 53 M10 39 76 M12 56 77 M12 57 78 M12 58 79 M12 58 80 M12 59 81 M12 60 82 M12 60 83 M12 61 84 M1...

Page 19: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Page 20: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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