Ski-Doo 2000 Formula III 700 R Shop Manual Download Page 18

MMR2000_042_00_02A.FM

XV

TIGHTENING TORQUES

Tighten fasteners to torque mentioned in explod-
ed views and text. When they are not specified
refer to following table. Bold face size (e.g. 

M4)

indicates nominal value (mean value). 

N•m

FASTENER SIZE

(8.8 GRADE)

Lbf•

in

2

M4

18

3

M4

27

4

M5

35

8

M6

71

9

M6

80

10

M6

89

11

M6

97

12

M6

106

N•m

FASTENER SIZE

(8.8 GRADE)

Lbf•ft

21

M8

15

22

M8

16

23

M8

17

24

M8

18

25

M8

18

43

M10

32

44

M10

32

45

M10

33

46

M10

34

47

M10

35

48

M10

35

49

M10

36

50

M10

37

51

M10

38

52

M10

38

53

M10

39

76

M12

56

77

M12

57

78

M12

58

79

M12

58

80

M12

59

81

M12

60

82

M12

60

83

M12

61

84

M12

62

121

M14

89

122

M14

90

123

M14

91

124

M14

91

125

M14

92

126

M14

93

127

M14

94

128

M14

94

129

M14

95

130

M14

96

131

M14

97

132

M14

97

133

M14

98

134

M14

99

135

M14

100

136

M14

100

137

M14

101

138

M14

102

139

M14

103

140

M14

103

141

M14

104

142

M14

105

143

M14

105

144

M14

106

145

M14

107

146

M14

108

147

M14

108

148

M14

109

149

M14

110

150

M14

111

N•m

FASTENER SIZE

(8.8 GRADE)

Lbf•ft

INTRODUCTION

Summary of Contents for 2000 Formula III 700 R

Page 1: ......

Page 2: ...2000 Shop Manual VOLUME 2 GRAND TOURING 700 SE GRAND TOURING SE MILLENNIUM EDITION FORMULA III 700 R 800 MACH 1 R Z Z R MACH Z R MILLENNIUM EDITION...

Page 3: ...nada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Crest is a trademark of Crest Industries Inc Kimtowels is a trademark of Kimberly Clark Lo...

Page 4: ...and engine dimension measurement 04 03 1 04 CDI system 04 04 1 05 Oil injection system 04 05 1 06 Liquid cooling system 04 06 1 07 Rewind starter 04 07 1 08 Carburetor and fuel pump 04 08 1 09 Fuel t...

Page 5: ...ion and ski system 08 03 1 09 BODY FRAME 01 Table of contents 09 01 1 02 Body 09 02 1 03 Frame 09 03 1 10 TECHNICAL DATA 01 SI metric information guide 10 01 1 02 Engines 10 02 1 03 Vehicles 10 03 1 0...

Page 6: ...oubt The engines and the corresponding components identified in this document should not be utilized on product s other than those mentioned in this document Torque wrench tightening specifications mu...

Page 7: ...IV MMR2000_042_00_02A FM WHAT S NEW 0 STEERING SYSTEM 08 02 Ski alignment specifications WHAT S NEW...

Page 8: ...cation number Identification Number Meaning MODELS MODEL NUMBER FORMULA III 700 R Canada 1590 FORMULA III 700 R U S 1591 FORMULA III 800 Canada 1619 FORMULA III 800 U S 1620 MACH 1 R Canada 1617 MACH...

Page 9: ...r sections 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING FRONT SUSPENSION 09 BODY FRAME...

Page 10: ...c inch k kilo thousand kg kilogram km h kilometer per hour kPa Kilopascal L liter lb pound lbf pound force lbf in pound per square inch LH left hand LO low LT long track m meter MAG magneto Max maximu...

Page 11: ...er In this case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifyi...

Page 12: ...efore small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200 Cam C...

Page 13: ...the full detail or exact shape of the parts shown However they represent parts which have the same or a similar function CAUTION Most components of those vehicles are built with parts dimensioned in...

Page 14: ...tite threadlocker 4 Fit bolt in the hole 5 Apply a few drops of threadlocker at proposed tightened nut engagement area 6 Position nut and tighten as required Blind Holes 1 On threads 2 On threads and...

Page 15: ...s 4 Apply drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touching metal with tip of flask NOTE For preventive maintenance on existing equipment retighten nuts and apply proper s...

Page 16: ...0 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants with Loctite Chisel remover P N 413 708 500 Use a mechanical mean if necessary NOTE Avoid grinding 2 Clean...

Page 17: ...housing and gasket with Loctite Primer N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low...

Page 18: ...8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48 M10 35 49 M10 36 50 M10 37 51 M10 38 52 M10 38 53 M10 39 76 M12 56 77 M12 57 78 M12 58 79 M12 58 80 M12 59 81 M12 60 82 M12 60 83 M12 61 84 M1...

Page 19: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Page 20: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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