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User manual

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2016 by SKF Group

All rights reserved.
SKF Condition Monitoring Center – Luleå
Aurorum 30, 977 75 Luleå, Sweden
Telephone: +46 (0) 31 337 10 00, Fax: +46 (0) 920 134 40

SKF Multilog On-Line
System IMx-S

User Manual Part No. 32087700-EN
Revision R

WARNING!

Read this manual before using this product. Failure to follow the

instructions and safety precautions in this manual can result in serious injury, damage
to the product, or incorrect readings. Keep this manual in a safe location for future
reference.

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Summary of Contents for Multilog IMx-S 16

Page 1: ...0 Fax 46 0 920 134 40 SKF Multilog On Line System IMx S User Manual Part No 32087700 EN Revision R WARNING Read this manual before using this product Failure to follow the instructions and safety prec...

Page 2: ...t Product Sales For information on purchasing condition monitoring products services or customer support contact your local SKF sales office General Product Information For general product information...

Page 3: ...r Cables 2 2 Supply Cable 2 3 Cable Glands 2 3 Mains Power 2 3 Communication Cable 2 5 Data Communication 2 5 Ethernet Cable 2 5 Unit Configuration 3 Analogue Inputs 3 1 Digital Inputs 3 3 RS485 Commu...

Page 4: ...ue Measurement 7 2 Digital Measurement 7 3 Signal Processing 7 3 Interface 7 4 Data Processing 7 4 Miscellaneous 7 4 Quality Control 7 4 IMx S Drawings 8 IMx S 16 Standard Cabinet 8 1 IMx S 16 Stainle...

Page 5: ...countries you have to be certified in order to connect an IMx S to the power grid Make sure that the power is disconnected before the installation Mains cable must be properly fixed with a cable glan...

Page 6: ...ending conditions and advanced condition based maintenance to improve machine reliability availability and performance Figure 1 1 System Overview IMx S with ptitude Observer Analyst The picture above...

Page 7: ...standard trigger sensors and 4 channels for square pulses with trigger level 12 to 24 V Each IMx S 16 unit has 8 MB flash memory with the following storage capacity 2 MB for firmware configuration fi...

Page 8: ...t in hardware auto diagnosis system continuously checks all sensors cabling and electronics for any faults signal interruption short circuits or power failure Initiating IMx S Initiating the IMx S is...

Page 9: ...ifferent types of machines can have different safety hazards and safety instructions In all cases read the instructions carefully and act accordingly Important In order to fulfill fire enclosure requi...

Page 10: ...longer cable lengths are needed fibre optic cables may be used along with needed converters such as converters for fibre optic to CAT5 6 TP Ethernet and vice versa When GPRS is used the GPRS routers...

Page 11: ...y Important Mains cable must be properly fixed with a cable gland to prevent the cord from strain twist or move See Cable Glands section as well Cable Glands If the sensor cable shields are to be grou...

Page 12: ...ce Refer to Power Supply in Technical Data section for power requirements Figure 2 1 IMx S Mains Power and Fuse Holder As shown in the picture above a fuse slow blow T2A 250 V 5 x 20 mm is mounted in...

Page 13: ...which work like an internal network switch Ethernet Cable The Ethernet TP cable on the IMx S is connected at one of the standard Ethernet RJ45 connections Both Ethernet ports have auto detection of cr...

Page 14: ......

Page 15: ...ts The figure below shows the screw terminal connections for the IMx S Important The sensor shield should be connected either to the sensor or to the IMx S unit depending on the cable and the sensor t...

Page 16: ...gs for analogue sensors Signal Terminal DIP Settings position 123456 Standard accelerometer ICP N C Signal Pwr Com Pwr A B 100110 Voltage source N C Signal Com Pwr A B 000000 4 20 mA source N C Signal...

Page 17: ...h settings while the IMx S unit is powered up as this may cause damage and void warranty Important Before powering up the IMx S unit make sure that DIP switch settings are properly set to match the re...

Page 18: ...Black Signal Blue 0 V A B 0 0100 0101 Tacho 3 wire PNP 24 V internally powered max 30 mA Brown 24V Black Signal Blue 0V A B 0 1010 1011 Pulse 12 24 V external power N C A B O 0100 0101 Pulse TTL exte...

Page 19: ...nel for DIP21 no need to remove front panel Table 3 8 DIP21 functionality DIP21 settings position 1234 Functionality with I O board version less than v1 24 DIP21 switch with 4 positions 0100 Terminati...

Page 20: ...re Controlled Relays Each IMx S 16 has four and IMx S 32 has eight software controlled relay driver outputs labeled as Dig1 OUT through Dig4 OUT see Relay terminal list above These relay driver output...

Page 21: ...two digital buffered outputs labeled as Dig1 In Buf Output a buffered copy of the Dig1 input as shown in Relay terminal list table above Dig1 In Buf Output copies and buffers the signal from digital...

Page 22: ...er to ptitude Observer On line Device Configurator User Manual For Analyst clients Multilog IMx Configurator in Admin Tools under SKF ptitude Monitoring Suite There are two ways to configure a network...

Page 23: ...tup is being done The RS232 connector is located on the right hand side of IMx S front panel labeled as COM Use a serial null modem cable with a 9 pin D SUB connector It is recommended to use a short...

Page 24: ...x S will continuously synchronize the time with the computer that has ptitude Observer Monitor or Analyst IMx Service running IMx S uses a built in function NTP in Windows for time synchronization In...

Page 25: ...ltilog On Line System IMx S 4 1 User Manual 4 Hardware Maintenance The IMx S hardware i e the IMx S unit is maintenance free However we advise the customers to do a yearly visual inspection of the equ...

Page 26: ......

Page 27: ...should be recycled according to the WEEE directive and not be placed in the general refuse Product should be sent to an approved recycling center for safe recycling recovery reuse or sent to SKF Condi...

Page 28: ......

Page 29: ...n on the basis of information in this document Note The guarantee becomes void if IMx S units are damaged through incorrect intervention in the hardware or a patently incorrect connection in contraven...

Page 30: ...ensor Faulty earthing Incorrect setting in hardware Faulty IMx S input Suggested solution Carry out sensor cable test Load input gives faulty no input signal Possible causes Cable fault short circuit...

Page 31: ...on Possible causes Monitor PC non functional Monitor software incorrectly set Ethernet switch non functional Cable break in Ethernet network Firewall configuration incorrect Database non functional Su...

Page 32: ...circuit voltage when one of the sensor cable poles is disconnected from the terminal block of the IMx S unit NO Continue to step 9 6 Did the voltage rise to normal open circuit voltage YES Continue t...

Page 33: ...sensor or the contact is oxidized First try cleaning the contact before replacing the sensor NO There is a break in the cable Repair the cabling Checking sensor and sensor cabling for analogue channel...

Page 34: ...g speed input 1 Determine the unit number and speed input of the channel in question through the software measurement point setting or through the list of terminal blocks 2 Measure the signal on the I...

Page 35: ...ecking monitor 1 Check first whether the ptitude Observer Monitor or Analyst IMx Service PC is functioning as it should be 2 Try restarting the computer if there is any doubt as to the status of the p...

Page 36: ...rrectly installed Physical connections of RS485 cable wires are done correctly Transmission characteristics are defined correctly The Modbus Master Slave pair address is entered correctly RS485 termin...

Page 37: ...Mx S 32 500 500 220 mm 19 7 x 19 7 x 8 7 in Weight Standard cabinet IMx S 16 15 0 kg 33 1 lb IMx S 32 21 0 kg 46 3 lb Stainless steel cabinet IMx S 16 21 5 kg 47 4 lb IMx S 32 23 1 kg 50 9 lb Stainles...

Page 38: ...k Digital Inputs Digital opto isolated inputs IMx S 16 8 IMx S 32 16 Individual 24 V power supply maximum 30 mA per channel IMx S 16 4 channels IMx S 32 8 channels Trigger level range Outputs Relay dr...

Page 39: ...O board older versions DIP21 switch with 4 positions Required pulse width 4 s for electrical positive 40 s for electrical negative Accuracy frequency 0 05 of measurement value typically 0 01 up to 2...

Page 40: ...ervice interface 2 port Ethernet network switch possible for daisy chaining Data Processing 64 MB RAM for data processing from serial number 12000 Miscellaneous Calibration traceable to BIPM CE certif...

Page 41: ...SKF Multilog On Line System IMx S 8 1 User Manual 8 IMx S Drawings IMx S 16 Standard Cabinet Figure 8 1 IMx S 16 Standard Cabinet...

Page 42: ...IMx S Drawings IMx S 16 Stainless Steel Cabinet 8 2 SKF Multilog On Line System IMx S User Manual IMx S 16 Stainless Steel Cabinet Figure 8 2 IMx S 16 Stainless Steel Cabinet...

Page 43: ...Mx S Drawings IMx S 32 Standard Stainless Steel Cabinet SKF Multilog On Line System IMx S 8 3 User Manual IMx S 32 Standard Stainless Steel Cabinet Figure 8 3 IMx S 32 Standard Stainless Steel Cabinet...

Page 44: ...IMx S Drawings Terminal List 8 4 SKF Multilog On Line System IMx S User Manual Terminal List Table 8 1 Terminal list...

Page 45: ...or reimburse Buyer for any payment made by Buyer to SKF for the purchase price of the Product with such reimbursement being pro rated over the warranty period WARRANTY PERIOD Except as expressly prov...

Page 46: ...ng Unit CMU Multilog Local Monitoring Unit LMU and the proprietary SKF communications interface with the host computer FIVE YEAR WARRANTY Products warranted for five 5 years by SKF are as follows spec...

Page 47: ...d by the 90 day warranty stated above THIRD PARTY PRODUCT WARRANTIES For any third party products sold to Buyer by SKF SKF will transfer to Buyer any warranties made by the applicable third party prod...

Page 48: ...COST OR EXPENSE IN CONNECTION WITH THE PRODUCTS AND RELATED SERVICES IF ANY PROVIDED BY SKF AND THIS DISCLAIMER SHALL EXTEND AS WELL TO ANY LIABILITY FOR NONPERFORMANCE CAUSED BY SKF S GROSS OR ORDINA...

Page 49: ...ge ESD prevention 2 1 ethernet 2 5 7 4 ethernet cable 2 2 2 5 ethernet LEDs 2 5 F fire enclosure requirements 2 1 frequency range 7 2 7 3 fuse holder 2 3 G GPRS router 2 2 H hardware maintenance 4 1 h...

Page 50: ...sor cable type 2 2 sensor cables 2 2 set time 3 10 signal processing 7 3 signal to noise ratio 7 2 simultaneous sampling 7 2 SKF ptitude Analyst IMx Service 1 2 SKF ptitude Observer Monitor Service 1...

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