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SKF MAX-1-1-115-IF105-R-V2, Operating And Maintenance Instructions Manual

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SKF MAX-1-1-115-IF105-R-V2 Operating And Maintenance Instructions Manual Download Page 47

 
 
 

 

 

 

47 

18   Spare parts 

 

Item 

Description 

Order code 

1 

Control valve 

- 

2 

CHV-100 control cartridge (1 or 2 pcs) 

12386245 

3 

Circuit board ST105A 

12501460 

4 

Solenoid valve 24 V 

12602170 

5 

User interface IF-105 

12501480 

6 

Power supply 115/230VAC 

11501000 

7 

Pressure gauge 

12600850 

 
 

 

 

Figure 7: Spare parts for Maxilube

 

Summary of Contents for MAX-1-1-115-IF105-R-V2

Page 1: ...CHANGE OVER VALVE UNIT SKF MAXILUBE Translation from original Finnish operating and maintenance instructions compliant with EU Directive 2006 42 EC...

Page 2: ...ing for external technicians 12 5 8 5 Provision of personal protective equipment 12 5 9 Operation 12 5 9 1 Stopping the pump in an emergency 12 5 9 2 Transport installation maintenance malfunctions an...

Page 3: ...system 34 10 3 6 Warning message for pump change doubled pumping center Dualset 34 10 4 Manual operation 34 11 IF 105 settings 35 11 1 General 35 11 2 Entering password 35 11 3 Entering settings 35 11...

Page 4: ...ant technical documentation is compiled in accordance with part B of Annex VII and that this documentation or parts hereof will be transmitted by post or electronically in response to a reasoned re qu...

Page 5: ...3 2 1 3 4 1 3 7 1 5 1 1 5 4 1 5 6 1 5 7 1 5 13 1 6 1 1 6 2 1 6 3 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The relevant technical documentation is compiled in accordance with part B of Annex VII of the Machin ery...

Page 6: ...or repaired Parts other than Oy SKF Ab s original spare parts have been used in the system or component The system or component has been altered in ways that Oy SKF Ab has not approved The system or...

Page 7: ...Also relate the safety instruc tions to other operators General warning Risk of electric shock Risk of slipping Hot surface Fire hazard Use protective goggles Use hearing protectors Read the operating...

Page 8: ...kW kilowatt mm millimetre lb pound U voltage l litre hp horse power R resistance dB A sound pressure level kp kilopond I current greater than fpsec feet per second V volt less than W watt plus minus A...

Page 9: ...oz 1 l 2 11416 pints US mass 1 kg 2 205 lbs 1 g 0 03527 oz density 1 kg cc 8 3454 lb gal US 1 kg cc 0 03613 lb cu in force 1 N 0 10197 kp pressure 1 bar 14 5 psi temperature C F 32 x 5 9 output 1 kW...

Page 10: ...functions and operation of the product All specified assembly and oper ating steps must be competed in the indicated order Any unclear points regarding proper condition or correct assembly operation m...

Page 11: ...Unauthorised conversions or modifications may have unforeseeable effects on product safety and functional ity Therefore any unauthorised conversions or modifications are expressly prohibited 5 6 Othe...

Page 12: ...itable personal protective equipment for the respective location of operation and the purpose of operation 5 9 Operation The following must be observed during commissioning and operation any informati...

Page 13: ...e in the system s maximum operating pressure and the system s minimum and maximum ambient temperature range No parts of the centralised lubrication system may be subjected to torsion shear or bending...

Page 14: ...H Check that the low level switch connection cable is intact before using the switch for the first time and after that at regular inter vals Do not mount the cable to moving parts or at an abrasion po...

Page 15: ...a defined requirement profile Should you have little or no experience with the selection of lubricants for centralised lubrication systems please contact SKF If required we will be glad to support cu...

Page 16: ...system is recommissioned We recommend in specting the lubricant already after a week s downtime If you suspect that the lubricant is no longer suitable replace it prior to recommissioning and if nece...

Page 17: ...lled and monitored using the control unit in tegrated in the changeover valve unit using external control or by sending SMS messages The Maxilube pumping centre consists of a pump I a lid set II a pre...

Page 18: ...a bracket for the pump during the changing of the barrel The Maxilube pumping centre includes a user interface 5 and a circuit board 3 Item Description 1 Control valve 2 CHV 100 control cartridge 1 o...

Page 19: ...efore work involving handling of conductive parts or opening any part of the system or product WARNING Pressurised lubricant Make sure that the system is depressurised Remove pressure from the grease...

Page 20: ...pressure air to 4 bar 60 psi with the pressure air control device 2 Figure 7 of the pressure air regulator 15 Start the pump in manual operation mode of the control unit or with pressure air manual co...

Page 21: ...ure air to 4 bar 60 psi with the pressure air control device 2 Figure 6 of the pressure air regulator 15 Start the pump in manual operation mode of the control unit or with pressure air manual control...

Page 22: ...nlet at the bottom of the pump 4 Remove the lid 1 Figure 5 from the top of the barrel 5 Remove the follower plate 3 Figure 5 from the bottom of the barrel with the help of an air gun 4 Figure 7 Loosen...

Page 23: ...at air is being removed under the follower plate 9 Place the lid 1 Figure 6 on top of the lubricant barrel Fasten the lid onto the lubricant barrel with wing screws 10 Pass the pump through the barrel...

Page 24: ...trol screw of solenoid valve MV3 to its initial position 90 coun ter clockwise to stop the pump Then the pump stops 4 Let the pressure act in line 1 for about 2 minutes Maintain the pressure so that a...

Page 25: ...ve unit Lubrication programming alarm resetting and lubrication event monitoring can be performed with the user in terface 9 2 Design The IF 105 user interface includes a display 1 LED signals for lub...

Page 26: ...reen LED signal is lit when channel 2 is in normal mode LED signal is blinking when channel 2 is selected on the display LED signal Description L1 Green LED signal is lit when main line 1 is pressuriz...

Page 27: ...is used to go to the setting mode When a button is pressed all green LED signals are lit for a moment This indicates that the information about a button being pressed has been transmitted forward 9 6...

Page 28: ...l P indicates that pressurization is in progress Pressurization can be stopped with the SET button Pressurization time display and setting can be changed from seconds to minutes with factory setting p...

Page 29: ...pressure does not rise high enough during pressurization time Alarm Low Pressure Pulse amount alarm in a ProFlex system Alarm Low amount of Pulses AHP Pressure high alarm line pressure is not low enou...

Page 30: ...tes with factory setting parameter Prt Can be set between 0 min 999 min Lubrication Pressurization time PLo Low limit pressure set value bar psi Can be set between 0 200 bar 0 2900 psi Pressure Low li...

Page 31: ...pulses Lubrication Cycle P Maximum pressurization time set value s Can be set between 0 s 999 s Set value can be changed to minutes with factory setting parameter Prt Can be set between 0 min 999 min...

Page 32: ...h is displayed with code on and the status open contact with code oF Pulse counter display in the ProFlex system Counted sensor pulses can be selected on the display with the button Code P1 and the pu...

Page 33: ...ignal L1 or L2 of the line that triggered the alarm is blinking In pressure transmitter operation an alarm is triggered if the line pressure does not reach the set high limit within the set maximum pr...

Page 34: ...Dualset is in use a warning message APC is displayed when the pump has been changed automatically Lubrication continues normally despite the warning message It can be reset with the SET button Alarm o...

Page 35: ...e password has not been entered correctly code Err is displayed and the display returns to normal mode Note Password for set values is 105 11 3 Entering settings 24 Select the code for the setting to...

Page 36: ...decimal point starts to blink 38 Move the decimal point to the desired location with the button 39 The set value is saved in the memory with the SET button 12 IF 105 technical specification 12 1 Techn...

Page 37: ...essurization time longer or change the lubricant for an appropriate lubricant Locate and repair the leakage Remove air from the header and branch piping Reset the alarm Considerable grease leakage at...

Page 38: ...the grease filter remove pressure from the system by opening the venting screw in the filter plug Figure 11 pos 11 If the system is under pressure when the components are being disconnected or opened...

Page 39: ...39 e Figure 4 Shut off valve button e 1 10 11 Figure 5 Grease filter 10 venting screw 11...

Page 40: ...Description t 0 50 32 122 C F Ambient temperature range p 2 4 5 40 65 bar psi Operating air pressure range U 24 10 115 10 50 60 230 10 50 60 V DC V AC Hz V AC Hz Control voltage U 115 10 50 60 230 10...

Page 41: ...cs connector M12 power input M20x1 5 cable gland Outputs L1 L2 lubricant 1 or 2 pcs line 1 out line 2 out DIN 2353 connector for 12 or 1 2 pipe G1 4 S pumping centre 2 or shut off valve 2 pcs connecto...

Page 42: ...ystem C 24 Control voltage 24 V 115 Power supply 115 V 230 Power supply 230 V D IF105 User interface IF 105 X External control E R Lubrication line connections DIN 2353 connector 12 mm pipe U Lubricat...

Page 43: ...annel dual line 115 V AC with control 1 2 pipe outlets 12371141 MAX 1 1 230 IF105 R V2 One channel single line or progressive 230 V AC with control 12 mm pipe outlets 12371471 MAX 1 1 230 IF105 U V2 O...

Page 44: ...power from the control and pumping centre isolate the pressurised air supply and depressurise the lubrication line connected to the pump outlet Any residual pressure in the system when opening or dis...

Page 45: ...ses for leaks A lot of grease leaks from the hole 11 at the bottom of the cylinder block 1 see Figure 2 Small leaks require no measures Damaged seal Contact your Oy SKF Ab repre sentative Description...

Page 46: ...decommissioned and disposed of in accordance with national legislation and the procedures indicated in this operating and service manual Lubricants can contain chemicals that can contaminate the soil...

Page 47: ...ntrol valve 2 CHV 100 control cartridge 1 or 2 pcs 12386245 3 Circuit board ST105A 12501460 4 Solenoid valve 24 V 12602170 5 User interface IF 105 12501480 6 Power supply 115 230VAC 11501000 7 Pressur...

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