SKF Lincoln HTL 201 Assembly Instructions Manual Download

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Hydraulically driven lubrication pump
HTL201

with grease follower plate technology and fill level monitoring

Assembly instructions
acc. to Machinery Directive 2006/42/EC

Version 03
951-171-044-EN

Summary of Contents for Lincoln HTL 201

Page 1: ...EN Hydraulically driven lubrication pump HTL201 with grease follower plate technology and fill level monitoring Assembly instructions acc to Machinery Directive 2006 42 EC Version 03 951 171 044 EN...

Page 2: ...1 5 8 1 7 1 1 7 3 1 7 4 at the time of placing on the market The specific technical documentation described in Annex VII Part B of this Directive has been compiled We undertake to transmit the special...

Page 3: ...nts Improper reaction to malfunctions Unauthorized modifications to the product Intentional or gross negligence Use of non original SKF spare parts The maximum liability for loss or damage resulting f...

Page 4: ...n 12 1 14 Instruction of outside fitters 12 1 15 Provision of personal protective gear 13 1 16 Operation 13 1 17 Emergency shutdown 13 1 18 Transport assembly maintenance malfunction repair shutdown d...

Page 5: ...start up 38 7 2 Inspections during first start up 38 8 Operation 39 9 Cleaning 40 9 1 Cleaning agents 40 9 2 Exterior cleaning 40 9 3 Interior cleaning 40 10 Maintenance 41 10 1 Cleaning replacing th...

Page 6: ...lothing Wear personal protective gear protective footwear Unlock the product General requirement Disposal of waste electrical and electronic equipment Unauthorized persons must be kept away CE mark Di...

Page 7: ...d pressure level kp kilopound kW kilowatt greater than fpsec feet per second U voltage less than Conversion factors R Resistance plus minus Length 1 mm 0 03937 in I current intensity diameter Area 1 c...

Page 8: ...1 2 General behavior when handling the product The product may only be used in aware ness of the potential dangers in proper technical condition and according to the information in this manual Famili...

Page 9: ...responsibility The supervisor must be notified immediately in case of malfunctions outside one s in dividual scope of responsibility Never use any part of the centralized lubrication system as a stan...

Page 10: ...oyees of the manufacturer or authorized persons due to possibly unde tectable sources of error or due to statutory requirements Repairs or modifications to the pump body the pump element the lubricant...

Page 11: ...on filling without introducing bubbles Order No 810 53919 1 1 11 Notes on the type plate The type plate provides important data such as the type designation order number and regulatory characteristic...

Page 12: ...ope of Pressure Equipment Directive 2014 68 EU 1 13 Authorized persons 1 13 1 Operator A person competent due to training knowl edge and experience to execute the func tions and activities associated...

Page 13: ...e gear The operator must provide personal protec tive gear appropriate for the location and intended application 1 18 Transport assembly maintenance malfunction repair shutdown disposal CAUTION Risk o...

Page 14: ...r appropriately Cover hot or cold surfaces appropriately Work on any additionally attached electri cal components may be performed only by qualified electricians Note possible waiting times for discha...

Page 15: ...missing warning labels are im mediately replaced 1 20 Cleaning There is a fire hazard from the use of flammable cleaning agents Use only non flammable cleaning agents that are suitable for the intende...

Page 16: ...h class 8 8 Personal injury by contact with pos sibly hot pump surfaces C D E F G H Unauthorized persons must be kept away Wear suitable thermal insulating protective gloves when working on the pump P...

Page 17: ...e should preferably make the selection with the supplier of the lubricant on the basis of the requirements profile of the specific task If you have no or little experience selecting lubricants for cen...

Page 18: ...luminum NBR FKM FPM ABS PA PU 2 4 Aging of lubricants In case of extended machine downtime check before putting back into operation that the lubricant is still suitable for use in terms of chemical an...

Page 19: ...Reservoir design 8 or 17 liters 25 26 3 1 Lubricant reservoir ventilation 3 2 Fill level switch see Fig 8 port M12x1 29 3 3 Grease follower plate and tension spring 3 4 Screw cap Caution See note in F...

Page 20: ...n connection T G1 4 Used to connect the return line to the hydraulic system of the main machine 27 10 Pressure relief valve The pressure relief valve protects the pump and the components of the lubric...

Page 21: ...tion T G 1 4 Lubrication line G 1 4 Nominal volume of lubricant reservoir 8 liters 17 liters Filling Via fill connection Number of pump elements outlets 1 Sound pressure level 70 dB A Weight of the em...

Page 22: ...essure specified in the diagram The throttle can be turned in Plus or Minus direction to increase or decrease the delivery rates accordingly Setting the delivery rate see Chapter 6 8 4 2 1 Delivery ra...

Page 23: ...upling 15 Nm 1 0 Nm 5 Screw union P hydraulic system 20 Nm 2 0 Nm 6 Plug screw throttle 1 Nm 1 0 Nm 7 Screw union T hydraulic system 20 Nm 2 0 Nm 8 Pressure relief valve concealed 8 Nm 1 0 Nm 9 Altern...

Page 24: ...for land air or sea transport 5 3 Storage The following conditions apply to storage Dry low dust vibration free in closed rooms No corrosive aggressive substances at the storage location e g UV rays...

Page 25: ...drilled in accordance with specifica tions in the corresponding chapter for the variants described 6 2 Mechanical connection 6 2 1 Minimum mounting dimensions The respective clearance dimensions Figu...

Page 26: ...nd 17 liter lubricant reservoir Fig 5 114 A B 206 5 39 20 10 4 57 5 L 65 24 24 20 206 5 92 5 226 220 195 160 D AA B A View B Mounting diagram L 160 10 4 View A Rnsnrvoir dimnnsions mm 8 kg 17 kg A 465...

Page 27: ...it of the main machine of the carrier system Do not lose track of which is the pressure port P and which is the return flow connection T For connection dimensions see Chapter 6 2 2 Connect the pressur...

Page 28: ...n cross section large to small Unavoidable changes in the cross section in lubrication lines must have smooth transitions Use a suitable screw union G1 4 2 to connect the lubrication line 3 on the pum...

Page 29: ...n 1 and Pin 2 Connect the fill level switch according to connection diagram in Figure 8 The quasi analog fill level switch has several signal levels which are divided up across the analog signal range...

Page 30: ...ither through the fill connection 1 or through one of the two alternative fill connections 2 Refilling must be conducted on a regular basis depending on the op erating conditions The vent plug is not...

Page 31: ...them 15 0 1 Nm Resume the filling process switch on the transfer pump see Fig 9 Should it happen that the air inclu sions in the lower reservoir area are not entirely displaced by the lubri cant the H...

Page 32: ...g 9 from the fill connection filler coupling 1 Bleed the pump in accordance with Chapter 6 7 if necessary Clean the HTL201 completely of lubri cant residue 6 6 2 Refilling See Figure 9 The filling can...

Page 33: ...ative fill connec tions 2 Allow the lubricant to drain out of the lubricant reservoir Close the alternative fill connections Disconnect the power lead of the fill level switch Fig 2 Item 3 2 Once this...

Page 34: ...ed as follows Switch off the hydraulic system of the main machine Position oil grease receptacles under the HTL201 Apply a hexagon socket screwdriver SW6 1 to the vent plug 2 Loosen the vent plug 2 un...

Page 35: ...volume and the notch position of the throttle on the basis of the specifications contained in the delivery volume chart Chapter 4 3 Remove the plug screw 1 Apply the hexagon socket screw key 2 to the...

Page 36: ...er pump 1 with matching counterpart on the emergency lubrica tion nipple 2 Switch on the transfer pump and carry out an emergency lubrication until the connected lubrication points are supplied with s...

Page 37: ...rease and oil C7 Increased fitting tolerance Size of the lubricant reservoir 17 0 17 0 liter 8 0 8 0 liter Reservoir design X Reservoir for grease Fill level switch N none M NO Quasi analog fill level...

Page 38: ...ric flow diagram and the responsible person is aware of it The pump was bled correctly at the vent plugs No apparent damage contamination or corrosion Any dismantled protective and monitoring equipmen...

Page 39: ...ctivities during normal operation are lim ited essentially to Initial filling with lubricant See Chapter 6 6 1 Setting the delivery rate See Chapter 6 8 Refilling with lubricant See Chapter 6 6 2 Blee...

Page 40: ...ve been de energized and depressurized Do not touch cables or electrical compo nents with wet or moist hands Cleaning required personal protective gear cleaning agents and equipment are in accordance...

Page 41: ...n established correctly Hydraulic connection established correctly Electrical fill level monitoring connection implemented correctly All components such as lubrication lines and metering devices are c...

Page 42: ...r the HTL201 Depressurize the supply feed to the hy draulic connection P Remove the screw union of the hydraulic connection P Unscrew the oil strainer 1 and clean or replace it as required Screw the o...

Page 43: ...le is set incorrectly Pressure in the hydraulic system is too low Set the throttle correctly see Chapter 6 8 Check the hydraulic system Hydraulic oil emerges at pres sure line P or return line T Fitti...

Page 44: ...the new pressure relief valve 1 with Loctite 2701 WARNING Risk of injury At a minimum the following safety measures must be taken before any repairs Unauthorized persons must be kept away Mark and sec...

Page 45: ...e HTL201 against falling Loosen and remove 7 fastening screws 4x at the two pump supports Set the HTL201 down on a clean surface Loosen and remove the fastening screws of the pump lubricant reservoir...

Page 46: ...of the carrier system at the pump connection Connect the lubricant line to the pump element 2 Connect the power lead of the fill level switch 3 2 to the fill level switch Fill the HTL201 in accordance...

Page 47: ...en and remove 7 fastening screws 4x at the two pump supports Set the HTL201 down on a clean surface Loosen and remove the fastening screws of the pump lubricant reservoir 15 4x Carefully disconnect th...

Page 48: ...remount the HTL201 Connect and tighten the pressure line P and return line T of the carrier system at the pump connection Connect the lubricant line to the pump element 2 Connect the power lead of the...

Page 49: ...s in the event of a pump body that is already filled with grease the air inclusions of which are unable to be eliminated using the bleeding procedure de scribed in Chapter 6 6 CAUTION Risk of injury D...

Page 50: ...entilation hoses Fig 18 10 mm 6 3 4 Tilt the follower plate 6 in the reservoir in such a way that a gap is created between the reservoir front side Lincoln plate on the reservoir and the follower plat...

Page 51: ...at ventilation hoses 9 do not become pinched between spring 4 and follower plate 6 11 10 12 Insert the spring assembly 4 back into the reservoir and align it on the follower plate 6 The spring assembl...

Page 52: ...contaminated with lubricant must be performed by a recognized waste disposal company in compliance with environmental protection requirements and waste disposal regulations as well as the requirement...

Page 53: ...270 bar 1 235 14343 2 Pressure relief valve 120 bar 1 235 14343 5 Designation Pcs Item number Oil strainer screw G 1 4 x 17 100 m 1 447 72394 1 Designation Pcs Item number Plug screw M20 x 1 5 for th...

Page 54: ...rgency lubrication nipple 1 251 14073 9 Designation Pcs Item number Filler coupling 1 995 000 705 Designation Pcs Item number Reservoir assembly for 8 liter lubricant reservoir 1 542 60473 1 Reservoir...

Page 55: ...ht with 10 m integrally extruded cable 4 0 25 mm 179 990 603 325 C Circular connector angled without cable diameter 4 6 mm Max 0 75 mm 179 990 372 16 D Circular connector angled with 5 m integrally ex...

Page 56: ...11 2020 Version 03 SKF Lubrication Systems Germany GmbH Walldorf Plant Heinrich Hertz Str 2 8 DE 69190 Walldorf Germany Tel 49 0 6227 33 0 Fax 49 0 6227 33 259 E mail Lubrication germany skf com www s...

Page 57: ......

Page 58: ...isted essential safety and health protection requirements from Machinery Directive 2006 42 EC 1 1 2 1 1 3 1 3 2 1 3 4 1 5 8 1 7 1 1 7 3 1 7 4 at the time of placing on the market The special technical...

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