SKF 501-301-310-S1 Assembly Instructions Manual Download Page 32

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951-171-236
Version 01

12. Repairs

12.

Repairs

WARNING

Risk of injury

Before carrying out any repair work,
take at least the following safety
measures:

○

Keep unauthorized persons away

○

Mark and secure work area

○

De-pressurize the product

○

If necessary, disconnect neigh-
bouring live parts and protect
or cover them against being
switched on again

Summary of Contents for 501-301-310-S1

Page 1: ...951 170 236 EN Version 01 24 05 2019 EN Assembly Instructions Injection oiler for metering minimum lubricant quantities 501 301 310 S1 OIL...

Page 2: ...main tenance repair or accidents Use of inappropriate lubricants Improper or late response to malfunc tions Unauthorized modifications of the prod uct Intent or negligence Use of non original SKF spa...

Page 3: ...ns 10 1 13 Provision of personal protective equipment 10 1 14 Operation 10 1 15 Emergency stopping 10 1 16 Transport installation maintenance malfunctions repair shutdown disposal 11 1 17 Initial comm...

Page 4: ...7 7 2 Inspections during initial start up 27 8 Operation 28 9 Cleaning 29 9 1 Cleaning agents 29 9 2 Exterior cleaning 29 9 3 Interior cleaning 29 10 Maintenance 30 11 Troubleshooting 31 12 Repairs 32...

Page 5: ...rotective equipment safety shoes Disconnect product from mains General obligation Protective conductor protection class I Protection y double or rein forced insulation protection class II Protection b...

Page 6: ...dB A sound pressure level kp kilopond R resistance greater than fpsec feet per second I current less than conversion factors V volt plus minus Length 1 mm 0 03937 in W watt diametre Area 1 cm 0 155 sq...

Page 7: ...t may be used only in aware ness of the potential dangers in proper technical condition and according to the information in these instructions Familiarize yourself with the functions and operation of...

Page 8: ...without adequate pressure control valve in areas with aggressive or corrosive ma terials e g high salt concentration of plastic parts in areas with high ozone levels or in areas with harmful radiatio...

Page 9: ...or to delivery The following inspections were carried out prior to delivery Safety and functional tests 1 9 Other applicable documents In addition to these instructions the fol lowing documents must b...

Page 10: ...of external technicians Prior to commencing the activities external technicians must be informed by the opera tor of the company safety provisions the applicable accident prevention regulations to be...

Page 11: ...nents must be carried out by electrical specialists only Observe any waiting periods for dis charging if necessary Carry out works on electrical components only while the system is depressurized and u...

Page 12: ...t temperature No parts of the centralized lubrication system may be subjected to torsion shear or bending Check all parts prior to their usage for contamination and clean if necessary Lubricant lines...

Page 13: ...onents with ad equate load bearing capacities only If no tightening torques are stated apply tight ening torques according to the screw size characteristics for 8 8 screws Personal injury damage to ma...

Page 14: ...o gether with the lubricant supplier based on the requirement profile defined Should you have little or no experience with the selection of lubricants for centralized lu brication systems please conta...

Page 15: ...hat you undertake this inspection already after a machine downtime of 1 week If doubts arise as to a further suitability of the lubricant please replace it prior to re commissioning and if necessary u...

Page 16: ...nse lubricating oil in an unchangeable quantity Corresponding to the variant of the injection oiler the lubricating oil is supplied either from the installed reservoir or from a lubricant feed line to...

Page 17: ...m prevents severely contaminated lubricating oil from being filled into the reservoir accidentally Reservoir 8 The lubricant is stored in the reservoir Vent line 4 Vents the metering element during t...

Page 18: ...spring chamber 3 Serves to ventilate the spring chamber during a piston stroke Compressed air connection 2 Serves to connect the compressed air line Fastening bores 5 The fastening bores on the bottom...

Page 19: ...minute at 6 bar Protection against too high pressures Pressure control valve 10 bar Compressed air quality according to ISO 8573 Class 5 Air inlet G1 8 sound pressure level 70 dB A Output volume 3 0...

Page 20: ...EN 4 Technical data 20 951 171 236 Version 01 4 2 Hydraulic connection diagram...

Page 21: ...ons for land sea or air transport Mark returns on the packaging as follows 5 3 Storage SKF products are subject to the following storage conditions dry dust and vibration free in closed premises no co...

Page 22: ...talled at an ad equate distance from sources of heat and coldness Adhere to safety distances and legal pre scriptions on assembly and prevention of accidents Observe prescriptions in chapterTechni cal...

Page 23: ...OIL OIL 72 12 22 65 19 5 108 5 8 16 21 12 117 6 2 1 Minimum assembly dimensions Ensure sufficient space for maintenance work or for attachment of further components by leaving a free space of at leas...

Page 24: ...Fastening is done by means of 2 x Screws M6 x 8 8 8 2 x Washer 6 at the two bores 5 on the bot tom of the pump housing The depth of the fastening bores is 8 mm This should be taken into account when...

Page 25: ...ion oiler with reservoir Connect the compressed air line to the compressed air inlet 2 Connect the lubrication line Connection of the lubrication line is realized via the push in type connector 1 for...

Page 26: ...he reservoir and put it in a clean place The inside of the reservoir lid must not be contaminated Remove possible contaminations Fill the reservoir from the top through the strainer insert up to the M...

Page 27: ...hine have been reassembled and checked for correct function 7 2 Inspections during initial start up No unwanted escape of lubricant leakages from connections Injection oiler with reservoir Complete ve...

Page 28: ...36 Version 01 8 Operation SKF products operate automatically to the greatest possible extent Basically activities during standard opera tion are limited to the control of the filling level and the tim...

Page 29: ...agents Performance of cleaning required personal protective equipment cleaning agents and devices following the valid operational regu lations of the operator 9 2 Exterior cleaning Mark and secure we...

Page 30: ...0 Maintenance check list Activity to be done YES NO Pneumatic connections carried out correctly Check the injection oiler all lines and fittings for damage and leakage Filling level control for inject...

Page 31: ...Determine cause and eliminate it No compressed air supply air pressure too low Check the pressure supply Missing pressure relief of the compressed air line Check the way valve Contaminated or defectiv...

Page 32: ...ry Before carrying out any repair work take at least the following safety measures Keep unauthorized persons away Mark and secure work area De pressurize the product If necessary disconnect neigh bour...

Page 33: ...e avoided or minimized wherever possible Disposal of products con taminated with lubricant must be effected via licensed waste disposal contractor in accord ance with environmental requirements and wa...

Page 34: ...sion 01 24 05 2019 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich Hertz Str 2 8 DE 69190 Walldorf Phone 49 0 6227 33 0 Fax 49 0 6227 33 259 e mail Lubrication germany skf com www sk...

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