SKC 901-4011 Operating Instructions Manual Download | Manualshive

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Flite4 High Volume Air Sampling Pump

Operating Instructions

This manual covers the following model:

901-4011

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Summary of Contents for 901-4011

Page 1: ...www skcltd com Flite4 High Volume Air Sampling Pump Operating Instructions This manual covers the following model 901 4011 ...

Page 2: ...e of purchase and then at yearly intervals on this date However it is the responsibility of the user to perform a risk assessment to determine the necessary frequency of servicing that is required Service Date Service Date Service Date 1 5 9 2 6 10 3 7 11 4 8 12 Please note that SKC Ltd are the only authorised service centre in the UK guaranteeing you access to the full range of genuine SKC replac...

Page 3: ...nd LCD Screen 10 5 Sleep Mode 11 Programming the Flite4 Pump 1 Setting the Flow Rate 13 2 Setting Manual Operation 14 3 Setting a Timed Run 15 4 Clear a Sampling Program 18 5 Reviewing a Sampling Program 19 Operating the Flite4 Pump 1 Manual Run 21 2 Single Timed Run 23 3 Single Timed Run with Delayed Start 24 4 Timed Run with Repeat Runs 26 Troubleshooting 28 Battery Care 29 Flite4 Pump Component...

Page 4: ...h P901402 7Ah battery Casing IP rating IP20 Flow range 2 20 litre min Back pressure range Flow rate litre min Maximum back pressure inches of water kPa 2 205 51 0 4 175 43 5 8 125 31 1 12 85 21 1 16 50 12 4 20 15 3 7 Battery 12V sealed lead acid Storage operating temperature 5 to 50 C Charging temperature 5 to 45 C Relative humidity 0 to 95 RH ...

Page 5: ...y such as Part No P901107 12Ah using an external battery hookup cable Part No 901 212 Note It is recommended to use these options in conjunction with a P901402 internal battery in order to retain the pump program and runtime data when external power supplies are disconnected Battery status display Indication of battery charge status 100 75 50 25 and flat battery status Flat battery Automatic flat ...

Page 6: ...5 hours 8 litre min 16 hours 12 litre min 8 hours 25mm GFA 8 litre min 22 hours 12 litre min 13 hours 16 litre min 7 hours The pump runtime tests were carried out with new fully charged batteries under clean factory conditions therefore the results do not take account of filter loading Pump performance and filter back pressure may vary Note These are not suggested flow rates for sampling methods t...

Page 7: ...product is marked with the crossed out wheelie bin symbol which identifies that it falls within the scope of the EU Directive 2002 96 EC and the 2013 UK Regulations on waste electrical and electronic equipment WEEE At the end of it s useful life this product must be disposed of in an environmentally sound way as detailed in the Directive Regulations Note that the battery must be separated from the...

Page 8: ...Page 6 007 01 014 Issue A www skcltd com The Flite4 Pump Inlet hosetail LCD screen Charging power socket Keypad Carry handle Screw in cap Casing feet Casing screws ...

Page 9: ...covers from the battery terminals and place the battery into the rear compartment of the pump case as shown Ensure equal gaps are left between the ends of the battery and sides of the case to allow for the case screws to be screwed in fully without damaging the battery Connect the red battery cable from the pump control PCB to the red terminal on the battery and the black battery cable to the blac...

Page 10: ...er The LED indicator on the charger will illuminate amber to indicate that the charger is charging at full rate Leave the pump to charge fully A fully depleted battery will take approximately 10 hours to charge When the battery is fully charged the LED indicator on the charger will illuminate green to indicate that the charger has switched to trickle charge When fully charged switch off the mains ...

Page 11: ...ttery Status ____ Exhausted Battery fully exhausted Flat battery indication Flat Battery CONNECT CHARGER If the battery is fully exhausted the pump will show the flat battery screen When waking the pump from Sleep When attempting to run the pump The pump will not run when the battery is fully depleted When the pump is running The pump will automatically stop and retain the elapsed runtime in memor...

Page 12: ...low rate The available options for each menu item are displayed on the bottom line of the LCD screen The currently selected option is indicated with a flashing cursor SELECT Sleep Run Setup Review Press the key to cycle through the available options as shown Æ SELECT Sleep Run Setup Review Æ SELECT Sleep Run Setup Review Press the key to accept the selected menu option The next menu screen will be...

Page 13: ...the and keys to enter the required value for the selected digit as shown Æ 001 00 Save Up Down Use the key to cycle to the Save option on the screen Press the key to save the runtime The display will revert to the previous menu screen as shown Æ 001 00 Save Up Down Æ RunTime Back RunDelay Repeat 5 Sleep Mode When not in use the pump should be put into sleep mode to conserve battery power The LCD d...

Page 14: ... keypad keys in the sequence The pump will display the SELECT main menu screen Æ Æ Æ SELECT Sleep Run Setup Review To put the pump back into sleep mode on the SELECT main menu screen cycle to the Sleep option and press SELECT Sleep Run Setup Review Æ SKC FLITE4 SLEEPING Getting Started ...

Page 15: ... and press to display the Setup menu screen SELECT Sleep Run Setup Review Æ Set Clear Back Flow RunTime On the Setup menu screen cycle to the Flow option and press The pump will start to run and the SET FLOW screen will be displayed Set Clear Back Flow RunTime Æ SET FLOW Back _______________ Press to increase the pump flow rate More arrow symbols are displayed on the LCD screen to indicate the inc...

Page 16: ...required flow rate press to save the flow rate setting and return to the SELECT main menu screen SET FLOW Back _________ Æ SELECT Sleep Run Setup Review Having set the required pump flow rate disconnect the flow calibrator from the sampling head inlet Remove the filter from the sampling head and replace it with a fresh new filter Fit the sealing cap to the sampling head inlet to prevent contaminat...

Page 17: ...u screen SELECT Sleep Run Setup Review Æ Set Clear Back Flow RunTime On the Setup menu screen cycle to the Runtime option and press to display the Runtime menu screen Set Clear Back Flow RunTime Æ RunTime Back RunDelay Repeat On the RunTime menu screen cycle to the RunTime option and press RunTime Back RunDelay Repeat Æ 000 00 Save Up Down Use the and keys to enter the required sample runtime in h...

Page 18: ...Delay Repeat To enter a start delay time on the RunTime menu screen cycle to the RunDelay option and press RunTime Back RunDelay Repeat Æ 000 00 Save Up Down Use the and keys to enter the required start delay time in hours and minutes Æ 000 30 Save Up Down Cycle to the Save option and press to save the start delay time and return to the RunTime menu screen 000 30 Save Up Down Æ RunTime Back RunDel...

Page 19: ...t Æ Set Repeat Back Delay Number To enter the time delay between repeats on the Set Repeat menu screen cycle to the Delay option and press Set Repeat Back Delay Number Æ 000 00 Save Up Down Use the and keys to enter the required repeat delay time in hours and minutes Æ 000 30 Save Up Down Cycle to the Save option and press to save the repeat delay time and return to the Set Repeat menu screen 000 ...

Page 20: ...he sample repeat function A setting of 01 gives the same result as programming a single timed run Æ Number Of Back Repeat Runs 06 Cycle to the Back option and press to save the number of repeats and return to the Set Repeat menu screen Number Of Back Repeat Runs 06 Æ Set Repeat Back Delay Number 4 Clear a Sampling Program To clear a sampling program and the previous sample elapsed runtime from the...

Page 21: ...view menu option on the SELECT main menu screen and pressing to display the first review screen which is the Battery Status screen SELECT Sleep Run Setup Review Æ Battery Status Good Press to display the next review screen which is the Time To Start screen This screen is only displayed if a start delay time has been programmed The screen indicates the start delay time set in hours minutes and seco...

Page 22: ...creen This screen is only displayed if a sample run time has been programmed The screen indicates the length of the sample run time set in hours and minutes Æ Timed Run Set 001 00 Press to display the next review screen which is the Repeats Set screen This screen is only displayed if a number of sample repeats have been programmed The screen indicates the number of repeats and the delay time betwe...

Page 23: ...nd the elapsed runtime will be displayed counting up in hours minutes and seconds SELECT Sleep Run Setup Review Æ ELAPSED RUN TIME 000 00 04 A number of options are available during a sample run To access these options simultaneously press the and keys to display the SELECT Hold screen Note The pump is still running at this point but whilst the Hold screen is displayed the elapsed runtime is NOT i...

Page 24: ...LOW screen Note The elapsed runtime does not increment whilst checking and adjusting the flow rate Reset 001 00 06 Continue Flowset Æ SET FLOW Back __________ Adjust the pump flow rate using a suitable flow calibrator and press to save the new flow rate The pump will stop running and return to the Hold menu screen SET FLOW Back _________ Æ Reset 001 00 06 Continue Flowset To continue the sample ru...

Page 25: ...menu screen cycle to the Run option and press to start the pump The elapsed runtime will be displayed counting up in hours minutes and seconds SELECT Sleep Run Setup Review Æ Single Timed Run 000 00 07 During a single timed run the same options as detailed for a manual run are available by simultaneously pressing the and keys to display the SELECT Hold screen Note The pump is still running at this...

Page 26: ...o start the sample program The Time To Start screen is displayed and indicates the start delay time countdown in hours minutes and seconds SELECT Sleep Run Setup Review Æ Time To Start 000 29 53 During the start delay countdown the sample program can be cancelled by simultaneously pressing the and keys to show the reset screen Æ Time To Start Continue Reset On the reset screen cycle to the Reset o...

Page 27: ... and the elapsed runtime is displayed Single Timed Run 000 00 07 During the single timed run the same options as detailed for a manual run are available by simultaneously pressing the and keys to display the SELECT Hold screen Note The pump is still running at this point but whilst the Hold screen is displayed the elapsed runtime is NOT incrementing Æ SELECT Hold Continue At the end of the single ...

Page 28: ...seconds The repeat counter showing the current repeat R01 of the total number of repeats is also displayed SELECT Sleep Run Setup Review Æ Time To Start 000 29 54 R01 06 During the start delay time the same options as detailed for a single timed run with start delay are available by simultaneously pressing the and keys to display the SELECT Hold screen Æ SELECT Hold Continue If no delayed start ha...

Page 29: ...y periods and sample run periods incrementing the repeat counter after each repeat run Elapsed Time 005 59 27 R06 06 At the end of the last sample run period the pump will automatically stop and display the total elapsed sample runtime This is the combined total of all of the times of the sample run periods so for example if the runtime was 1 hour and the number of repeats was 6 then the total ela...

Page 30: ... the motor the pump will display a motor fault warning message and retain the elapsed runtime in memory Press the and keys simultaneously to clear the message and return to the SELECT main menu screen Motor Fault 001 17 48 Æ SELECT Sleep Run Setup Review Possible Fault Corrective Action Sample media fault 1 Check media for heavy loading or damage 2 Rectify problem 3 Try restarting the pump Sample ...

Page 31: ...e discharge cycles if the battery is fully discharged every time prior to charging Long term storage If the pump is to remain unused for a long period of time SKC recommends that the battery be fully charged prior to storage and a top up charge be carried out at 6 monthly intervals or if stored at a temperature in excess of 30 C at 3 monthly intervals Failure to do so could lead to significant red...

Page 32: ...sing screw 2 Casing screw 2 Casing lid Battery 4 Casing screw 2 Main control PCB assembly 5 Casing base Casing foot 1 Pump head motor assembly Bulkhead connector back nut Fascia Label 6 Inlet hosetail 7 Sealing cap Carry handle Power charging socket Charging socket cap 3 3 3 3 7 3 3 ...

Page 33: ...lve plate Clamp and diapragm assembly Cam follower 8 10 12 13 15 End plate 18 11 10 17 Pump head inlet outlet 8 O ring 11 Valve diaphragm 10 Motor 16 Pump housing 14 Clamp and diaphragm assembly 13 Valve plate 12 Valve diaphragm 10 O ring 11 Pump head inlet outlet tube 9 Tubing Pump head inlet outlet tube 9 O ring 11 Valve diaphragm 10 Valve diaphragm 10 O ring 11 O ring 11 ...

Page 34: ... 7Ah lead acid 13 P901410 Clamp diaphragm assembly 5 P901403 Main control PCB assembly 14 P901122 Pump housing 6 P901405 Fascia label 15 P901411 Cam follower 7 P901108 Inlet hosetail 16 P901412 Motor 8 P901406 Pump head inlet outlet 17 P901118 Tubing tee piece 9 P901208 Pump head inlet outlet tube pack of 2 18 P901413 End plate If the required part is not listed contact SKC customer care on 44 0 1...

Page 35: ...Asbestos cowled sampling head aluminium 225 1913 Gridded MCE filters 25mm diameter 0 8 micron pore size pack of 100 375 50300 chek mate flowmeter 5 30 litre min accuracy 1 of reading 375 150 Pulsation dampener for use with 375 50300 chek mate flowmeter 393 1130 Rotameter 1 0 13 0 litre min accuracy 2 5 to VDI VDE 3513 2 2008 393 2260 Rotameter 2 0 26 0 litre min accuracy 2 5 to VDI VDE 3513 2 2008...

Page 36: ...sclaims all warranties either expressed or implied including any implied warranties of merchantability or fitness for a particular purpose and neither assumes nor authorises any person to assume for it any liability in connection with the sale of these instruments No description of the goods being sold has been made a part of the basis of the bargain or has created or amounted to an express warran...

Page 37: ...red to the Buyer and continue for a period of one 1 year 6 a To obtain performance of any obligation under this warranty the buyer shall return the instrument freight prepaid to SKC at the following address SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST Phone 44 0 1258 480188 Email info skcltd com 6 b To obtain further information on the warranty performance co...

Page 38: ...Page 36 007 01 014 Issue A www skcltd com Notes ...

Page 39: ...www skcltd com 007 01 014 Issue A Page 37 Notes ...

Page 40: ...Solutions Expertise SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST United Kingdom Phone 44 0 1258 480188 Email info skcltd com Web www skcltd com 007 01 014 Issue A February 2021 ...

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