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Siyang 380J-3, Operation Manual

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Siyang 380J-3 Operation Manual Download Page 7

 

E

AST 

C

HINA 

S

HIPBUILDING 

I

NSTITUTE 

F

ACTORY

 

 

 

4

SIYANG

四洋

R

2.1 DESCRIPTION OF THE ENGINE SET 
 

1.

 

Fuel filter 

2.

 

Breather 

3.

 

Fuel injector 

4.

 

Injection pump 

5.

 

Inlet manifold 

6.

 

Outlet cock 

7.

 

Lube oil dipstick 

8.

 

Tachometer sensor 

9.

 

Gearbox dipstick 

10.

 

Expansion tanker cap 

11.

 

Fresh water pump 

12.

 

Lube oil filter 

13.

 

Gearbox  

14.

 

Gearbox oil screw 

15.

 

Alternator 

16.

 

Expansion tanker 

17.

 

Lube filling cap 

18.

 

Exhaust body 

19.

 

Lube cooler 

20.

 

Either pump 

21.

 

Starting liquid reservoir 

22.

 

Water inlet pipe 

23.

 

Water outlet pipe 

24.

 

Starting motor 

25.Gearbox handle

Summary of Contents for 380J-3

Page 1: ...SIYANG R 380J 3 MARINE DIESELENGINE SET OPERATION MANUAL EASTCHINASHIPBUILDINGINSTITUTE FACTORY December2003...

Page 2: ...6 1 Electric systemparts description 12 4 6 2 Instruments panel 12 4 7Startingprecautions 12 4 8Check before starting 12 5 Operation of engine 12 5 1Starting 12 5 2Starting by Spring starter if insta...

Page 3: ...in davits orfree fall rig 19 6 17Generalprecaution about electricalsystem 19 6 18Stroage 20 7 Troubleshooting 21 7 1 Difficultin starting the engine 21 7 2Insufficient output 21 7 3 Black smoking from...

Page 4: ...aksassoonaspossible Isolatethebatterywhenworking ontheengine Alldrivebeltsmustreceiveregularattention Keep electrical contactsfreefromcorrosion etcby smearing themwith petroleum jelly Batteries underc...

Page 5: ...linformation with orwithoutpriornotice While every effort is made to ensure the accuracy of the particulars contained within this publication neither the manufacturer or dealer shall in any circumstan...

Page 6: ...EAST CHINA SHIPBUILDING INSTITUTE FACTORY 3 SIYANG R Exhaust flange Note ThedimensioninbracketisonlyformatchingZF12Mgearbox Fig 380J 3marinedieselengine set overall dimension...

Page 7: ...6 Outlet cock 7 Lubeoildipstick 8 Tachometersensor 9 Gearboxdipstick 10 Expansion tankercap 11 Fresh waterpump 12 Lubeoilfilter 13 Gearbox 14 Gearbox oil screw 15 Alternator 16 Expansiontanker 17 Lub...

Page 8: ...umption at ratedoutput g kw h 255 Lubeoilconsumption atratedoutput g kw h 2 72 Airconsumptionin10minutes m3 16 148 Lubrication method Splashed and forced Method of cooling Water coolant Direction of r...

Page 9: ...emperatures use fuel with good clog characteristic Clogpoint CFPP 25 4 2 LUBRICATION SYSTEM The lubrication system is madeup of anoilsump an suction strainer an oil pump lube cooler filterandvariouspi...

Page 10: ...nd water pump to theengineblock cylinder head water cooling exhaustpipeandoutletthenfeedback tokeel cooler to make circulation cooling Toohighcoolingtemperaturewillcausethelampin thecontrol panel to l...

Page 11: ...xhaustpipe17 Fueloilinlet 4 4 ELECTRIC SYSTEM Theelectricsystemis composed ofbattery charging alternator startingmotor relay regulator switch alarmbuzzer alarmlamps and instruments If without FQ sprin...

Page 12: ...rator Items with dotted line not included in normal delivery Battery 1 12 Volt Battery 2 12 Volt Double charge diode 50mm2 G G 50mm2 B Armature F Magnetic 1 1 3 1 4 5 6 Tachometer Low oil pressure ala...

Page 13: ...r sensor G Starter Generator Items with dotted line not included in normal delivery Battery 1 12 Volt Battery 2 12 Volt 50mm2 G G 50mm2 B Armature F Magnetic 1 1 3 1 4 5 6 Tachometer Low oil pressure...

Page 14: ...16 Charge indicating lamp AD11 16 AD11 16 Tachometersensor ZG912346 ZG912346 Temperaturesensor WB9311 WB9311 Lubepressuresensor YB1011 YB1011 Startingmotor QD138C QD138C Batteryvoltage 12V 12V Voltage...

Page 15: ...pandgearbox Coolantlevelin theexpansion tanker Battery main switch is on Oil pressure light and changing light will nowbeonandthe buzzerwillsound 5 OPERATION OFENGINE 5 1 STARTING Before attempting to...

Page 16: ...rbox at idle position and put the handle of fuel rackat mid position 3 Start the engine At the same time operate the hand pump until the engine runsstably 4 If knocking appears while the engine is sta...

Page 17: ...ise rotation press the butterfly spring to fullypressingstate The red markis appearing 3 The energy will relieve at a moment when the lever is pressed At that time the engine speed rises over the star...

Page 18: ...shwaterisonly used all of cooling water must be drainedoutfrom thecooling systemwhen theambient temperatureis below5 exceptanti freezecoolant isused 6 ROUTINE MAINTENANCE The engine has passed the lif...

Page 19: ...UBRICATION OILSPECIFICATION Temperature in starting Mono grade Multi grade Below 15 5w 5w 30 Between and 15 4 10w 10w 30 Between and 4 30 20 20 w 15w 30 10w 30 Above 30 30 15w 40 20w 40 The temperatur...

Page 20: ...ollowingorequivalenttypesofoilcanbeused MobileDelvac1300series Shell Rimula oil Esso lubeXD3 ChevonDelcoSuper3 FinaSolna3 NorolMarineTMA300 BPenergol DS3 GulfprideSeies3 Elf Disal HD3 Texaco URSAS3 Ca...

Page 21: ...TOR BELTTENSION It is important that the belt tension is checked after an overhaul or whennewbeltisinstalled Newbelt tension Aforce of3 3 5kg to deflectbelt3 5mm Checking and adjustmentatserviceinterv...

Page 22: ...ystem afterfilter elementchange seesection 6 11 6 14IDLINGSPEEDADJUSTMENT Startthe engine andrununtilnormal operating temperatureis reached Correct idling speed is less than 900 rpm and is factory set...

Page 23: ...anifolds and pear into the cylinder liners from the air passages about 0 2 kg of clean dehydrated oil By heating the lubricating oil to 110 120 until all air bubble on surface of oil disappear And rot...

Page 24: ...the air and tighten all fuel pipe connectors Adjustthefuelinjection advance angle asspecification Adjustthevalveclearance as required Charge the battery fully or tighten the connections Fill up the f...

Page 25: ...uses Remedial method 1 Lubeoilinoilsumpstoo low 2 Lubeoilpipe leaks 3 Lubefilter obstructed 4 The lubeoil is too thickness 5 Pressuresensororlamp defeats 6 Gear pump worn out and clearanceisover Fillu...

Page 26: ...lube oil pressure with insufficientflow 3 Theengineisoverloaded Add water coolant Repairorreplacewaterpump Refer tosection 6 9 Fillordrain thelubeoil Referto7 4 Referto7 3 1 7 7 ENGINE OVER SPEED OR...

Page 27: ...eselenginesetoperationmanual Piece 1 4 Gearboxoperationmanual Piece 1 5 380J 3marineenginesetpartscatalogue Piece 1 6 Instructionforwheelhouse Piece 1 7 380J 3Classinspectingcertificate Piece 1 8 Prod...

Page 28: ...020003 2 Innervalvespring 2 6 N85 020002 Connectingrodbush 4 7 CZ480Q 050006 Valvecollets 2 8 CZ475Q 030014 Upperbearingshell 2 9 CZ475Q 030015 Lowerbearingshell 2 10 CZ480Q 050001 Firstpistonring 1 1...

Page 29: ...Address No 2Huancheng road zhenjiang City Jiangsu China Tel 86 5114401263 0511 4427291 Fax 86 5114427291 Vip code 212003 Email tech siyang com Website www siyang com...

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