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8

burner  assembly  by  removing  the  four
screws  and  disconnecting  the  nut  as
shown  in  Fig  5.  Decide  on  the  best
position for the gas supply to enter the fire
box  and  remove  a  knock  out  hole  for  the
gas  pipe.  Offer  the  fire  box  into  the
opening  and  mark  the  holes  in  the  flange
for fixing to the wall. Remove the box and
drill  and  plug  the  wall  with  the  plugs
provided refit the box and secure in place
with the screw provided. Now fit the gather
hood 

FIG 6

. passing it through the fire box

front  and  securing  it  in  fire  box  with  the
screws provided ( take care not to scratch
or  damage  the  fire  box)  It  may  be
necessary  to  remove  the  canopy  to
facilitate this. Now connect the gas supply
to the Isolation elbow fitted to the fire box.
Fit  the  electronic  control  box  (remote
control  models  only)  with  the  screws
provided  and  fit  the  burner  assembly  in
reverse order as previously described.

FIG 5.

6.3

Remember  to  protect  the  end  of  the
supply  pipe  when  passing  through
walls,  cavities  etc,  to  stop  brick  dust
and  debris  entering  the  pipe  and
causing  a  blockage.  FAILIUR  TO  DO
THIS WILL VOID YOUR WARRANTY.

6.4

HAVE  YOU  PURGED  THE  GAS
SUPPLY  PIPES? 

This  is  essential  to

expel  any  foreign  matter  that  might  be
blown into the valve assembly, injector, or
pilot etc. and cause a blockage.

6.4

Once the gas supply has been connected
and purged then the burner assembly can
be refitted in the reverse order to removal

6.5

CHECK FOR GAS SOUNDNESS

Turn  on  the  gas  supply  and  check  for  gas
soundness with a suitable leak detection fluid (see
BS 6891).

Please  check  all  joints  including  the  pilot
assembly.

6.6

FUEL BED ASSEMBLY

Refer to the User’s section for details

7

FUNCTIONAL CHECKS

Remove the pressure test point sealing screw
from the isolation elbow and attach a suitable
pressure gauge.

Light the pilot and check the correct operation
of the burner at all the flame settings. Refer to
the Operating instructions on pages 4 and 5.

Check that the inlet gas pressure is as stated
on  page  6  when  the  fire  is  at  its  highest
setting.

Once  the  fire  has  been  lit  for  5  minutes  turn
the  gas  OFF  at  the  isolating  elbow.  After  a
further  3  minutes  turn  the  gas  supply  ON
again,  if  the  gas  has  stopped  flowing,  the
Flame Supervision Device (FSD) is operating
correctly.  Always  check  that  the  gas  has
stopped  flowing  even  if  you  hear  the  FSD
valve close within the 3-minute period.

Turn  OFF  the  appliance  and  the  gas  supply
and refit the pressure test point sealing screw.
Turn  ON  the  gas  supply  and  check  for  leaks
around  the  pressure  test  point  sealing  screw
with a suitable leak detection fluid.

8

CHECK FOR SPILLAGE

A  SPILLAGE  CHECK  MUST  BE  MADE
BEFORE  THE  INSTALLED  APPLIANCE  IS
LEFT  WITH  THE  CUSTOMER.  DO  THIS
TEST  WITH  ALL  THE  CERAMICS  FITTED
AND  THE  GLASS  TRIM  IN  PLACE.  CARRY
OUT THE TEST AS FOLLOWS:

8.1

Close  all  doors  and  windows  in  the  room
containing the appliance.

8.2

Light  the  appliance  and  set  to  the  HIGH
setting.

8.3

Leave  the  appliance  ON  for  5  minutes
then  light  a  smoke  match.  The  match
should be inserted 10mm below the top of
the  opening  and  be  pointed  upwards  at
45° to the horizontal.

NUT

4 screus

V-11-07

Summary of Contents for Fire Royal 1000

Page 1: ...E MANUAL REMOTE PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE Our policy is constant development and improvement Strict accuracy of illustrations and specifications is not guaranteed Modifications to design and materials may be necessary subsequent to publication WINTHER BROWNE 75 Bilton Way Enfield London EN3 7ER Tel 0845 612 1893 Fax 0845 612 1894 V 11 07 eco ...

Page 2: ...______________ 5 FUEL BED ASSEMBLY _________________________________________ 5 INSTALLATION SECTION ______________________________________ 6 1 GENERAL DATA__________________________________________ 6 2 GENERAL INSTALLATION REQUIREMENTS ___________________ 6 3 CHECK CARTON CONTENTS _______________________________ 7 4 THE FIREPLACE _________________________________________ 7 5 GAS SUPPLY PIPE_______...

Page 3: ... 150mm DEEP MADE FROM WOOD OR ANY OTHER COMBUSTIBLE MATERIAL IS 766mm FOR COMBUSTIBLE PROJECTIONS ABOVE 150mm DEPTH ADD 12 5mm TO THE ABOVE CLEARANCE FOR EVERY 25mm OF ADDITIONAL PROJECTION DEPTH 9 NEVER THROW PAPER OR OTHER MATERIAL ONTO THE FIRE 10 IT SHOULD BE APPRECIATED THAT ALTHOUGH THIS APPLIANCE CONFORMS TO ALL THE REQUIRED STANDARDS IT IS A DECORATIVE FUEL EFFECT HEATING APPLIANCE WITH AN...

Page 4: ...ise to the HIGH position The fire will now ignite 2 To decrease the amount of flame push the control knob in slightly and turn to the LOW position The fire can now be used at any desired setting at any position between minimum LOW and maximum HIGH TO TURN OFF 1 Push in and turn the control knob clockwise to the OFF position to extinguish the flames and the pilot flame 2 If desired he pilot flame c...

Page 5: ...and follow the operating instructions on pages 4 and 5 The ODS is designed to shut off the gas supply to the burner if the oxygen content of the room falls below a certain level If it continues to operate then contact your installer to have the fire and flue system checked SERVICING AND MAINTENANCE If your fire requires servicing or maintenance please contact your supplier quoting the model name a...

Page 6: ...ent person and installed in accordance with the current edition of I S 813 Domestic Gas Installations and the current building regulations 2 2 The appliance can be used in the following openings A Fireplace recess built from components according to BS 1251 Open Fireplace Components The flue should be a class 1 type with a minimum effective height of 3 meters The Minimum depth of the opening 310mm ...

Page 7: ...locality note the spillage test requirements detailed on page 16 2 14 VENTILATION REQUIREMENTS For use in GB purpose built ventilation is not normally required for 600 model The 1000 model REQUIRES ventilation of min air space 100mm x 100 mm For use in I E ventilation must be in accordance with IS 813 2 15 It is essential that all decorative fenders have a minimum open area of 50cm_ to ensure adeq...

Page 8: ...pply and check for gas soundness with a suitable leak detection fluid see BS 6891 Please check all joints including the pilot assembly 6 6 FUEL BED ASSEMBLY Refer to the User s section for details 7 FUNCTIONAL CHECKS Remove the pressure test point sealing screw from the isolation elbow and attach a suitable pressure gauge Light the pilot and check the correct operation of the burner at all the fla...

Page 9: ...ace for replenishment 9 5 Please explain to the customer the purpose of the Oxygen Depletion System ODS and in particular the following a The ODS system operates if the Oxygen level in the room falls below safe levels usually due to interruption of the evacuation of combustion products i e a blocked chimney etc b Describe the restart procedures c Point out that on operation of the ODS system they ...

Page 10: ...the 8mm burner supply tube from the tap e Disconnect the 8mm gas inlet tube from the tap f Pull off the control knob g Remove the retaining nut from the front of the control panel The tap FSD ignition unit can now be removed and exchanged h Re assemble in the reverse order 11 MAINTENANCE SPARES During servicing and maintenance your appliance may need some replacement parts Here is a short list of ...

Page 11: ...unt of granular material in the burner tray See section 6 6 3 Try slight adjustments to the fuel effect pieces IGNITION FUNCTIONAL CHECK 1 NO See NO SPARK chart NO Consult the User s section in this manual and retry NO Check isolation tap and gas meter and retry NO Correct and retry NO Ther is a blockage in the system Check the inlet test point the mag valve seating and blow out any dirt from the ...

Page 12: ...assembly e g coal soot etc Check for fluff in the pilot aeration hole See figure 19 PILOT WILL NOT STAY LIT OR FIRE GOES OUT If the appliance goes out in use continually this may mean that the oxygen depletion sensor ODS has been activated The appliance should not be used until the cause has been found and rectified IGNITION FUNCTIONAL CHECK 2 NO Consult the User s section in this manual and retry...

Page 13: ...13 FIG 6 SCREWS SUPPLIED FLUE ADAPTER OPTION NOT INCLUDED GATHER HOOD CANOPY SCREWS SUPPLIED V 11 07 ...

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