SIP HG4500 Instruction Manual Download Page 7

30 

  PARTS LIST WFU 05776 

Ref. No. 

Description 

Sip Part No. 

Ref. No. 

Description 

Sip Part No. 

1.  

Spool Cover 

WE02-00357 

14. 

Wire Feed Motor 

WE02-00370 

2. 

Torch Rest 

WE02-00358 

15 

Plastic Hinge 

WE02-00371 

3. 

Enclosure  

WE02-00359 

16 

Dinse socket 

WE02-00372 

4. 

Potentiometer 

WE02-00360 

17 

Reel Hub Assembly 

WE02-00373 

5. 

Front panel 

WE02-00361 

18. 

Control Socket  

WE02-00374 

6. 

Potentiometer Knob 

WE02-00362 

19. 

Cable Support 

WE02-00375 

7. 

Wire Feed Pot Knob 

WE02-00363 

20. 

Solenoid Valve 

WE02-00376 

8.  

Push Fit Water Socket 

WE02-00364 

21. 

Push Fit Water Socket  WE02-00377 

9. 

Plastic Euro Surround 

WE02-00365 

22. 

Control Cable 

WE02-00378 

10. 

Euro Torch Socket 

WE02-00366 

23. 

Gas Hose 

WE02-00379 

11. 

Castor Wheel 

WE02-00367 

24. 

Connecting Cable 

WE02-00380 

12. 

Bottom Frame 

WE02-00368 

25. 

Earth Lead Complete 

WE02-00381 

13. 

Left Side Panel 

WE02-00369  

 

 

 

  SAFETY INSTRUCTIONS….cont 

   ELECTRIC SHOCK 

   FIRE 

Electric inverter welders have the potential to cause a shock that could lead to injury or 
death. Touching electrically ‘hot’ parts can cause fatal shocks and severe burns; While 
welding, all metal components connected to the welder are electrically ‘hot’. 
 

 

Keep your body and clothing dry. Never work in a damp area without adequate 
insulation against electrical shock, stay on a dry duck board, or rubber mat when 
dampness or sweat can not be avoided. Sweat, sea water or moisture between 
the body and an electrically ’hot’ part or grounded metal reduces the body sur-
faces electrical resistance enabling dangerous and possibly lethal currents to flow 
through the body. 

 

Never

 allow live metal parts to touch bare skin or any wet clothing, be sure weld-

ing gloves are dry. 

 

Before welding, check for continuity; Be sure the earth clamp is connected to the 
work-piece  as  close  to  the  welding  areas  as  possible.  Grounds  connected  to 
building frame work or other remote locations from the welding area reduce effi-
ciency and increase the potential electric shock hazard. Avoid the possibility of 
the welding current passing through lifting chains, crane cables or other electric 
paths. 

During normal operation, the heat and sparks created during the welding process have 
the potential to ignite flammable liquids, gases or other combustible material. 
 

 

All inflammable materials must be removed from the area. 

 

Have a suitable fire extinguisher available close by. 

 

Causes of fire and explosion include; combustibles reached by the arc, flame, fly-
ing sparks, hot slag or heated material, misuse of compressed gases and cylin-
ders and short circuits. 

 

Flying sparks or falling  slag can pass  through  cracks along pipes, through win-
dows or doors and through walls or floor openings and out of sight of the opera-
tor; Sparks and slag can fly up-to 10 metres. 

 

Keep equipment clean and operable; Free of oil, grease and of metallic particles 
(in electrical parts)  that can cause short circuits. 

 

If combustibles are in  the  area. 

Do not 

weld ,  move  the work if practical to an 

area free of combustibles, avoid paint spray rooms, dip tanks, storage areas and 

Summary of Contents for HG4500

Page 1: ...r supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment FOR HELP OR ADVIC...

Page 2: ...that the HG4500 Mig Arc Inverter Welder SIP Part No 05776 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2011 65 EU...

Page 3: ...13 Technical Specification 14 Contents and Accessories 15 Getting to Know Your Welder 17 Operating Instructions 24 Maintenance 25 Troubleshooting 26 Wiring Diagram 27 Exploded Drawing Welding Inverte...

Page 4: ...lication other than that for which it was designed This welder was designed to supply electric current for Mig or Arc welding If you are unsure of its relative applications do not hesitate to contact...

Page 5: ...mains sock et STAY ALERT Always watch what you are doing and use common sense Do not operate the welder when you are tired or under the influence of alcohol or drugs DISCONNECT THE WELDER FROM THE MAI...

Page 6: ...ore cleaning or servicing etc Be alert at all times especially during repetitive monotonous operations Don t be lulled into a false sense of security Use of improper accessories may cause damage to th...

Page 7: ...r grounded metal reduces the body sur faces electrical resistance enabling dangerous and possibly lethal currents to flow through the body Never allow live metal parts to touch bare skin or any wet cl...

Page 8: ...y purging and inserting with nitrogen carbon dioxide or wa ter filling just below working level A container with unknown contents should be treated as if it contained combus tibles see previous paragr...

Page 9: ...ted materials are involved welding should be carried out in a well ventilated area and the operator should always be alert to fume build up Areas with little or no ventilation should always use a fume...

Page 10: ...by the operator that common sense and caution are factors which cannot be built into this product but must be applied Leaving a confined space you must shut off the gas supply at the source to pre ven...

Page 11: ...use an RCD with portable products that are 05776 HG4500 3 PHASE Warning Never connect phase wires to the earth terminal Only fit an approved plug and the correct rated fuse If in doubt consult a quali...

Page 12: ...utside the scope of this manual any claims deemed to be outside the scope of the warranty may be subject to charges Including but not limited to parts labour and carriage costs Failure to regularly cl...

Page 13: ...lace the torch Mig tip regularly good electrical contact between the tip and wire is essential REPLACING THE LINER Remove the liner nut from the torch Pull the old liner completely out Hold the torch...

Page 14: ...electrode securely into the electrode holder Switch the welder on Select the ARC welding mode press the arrow button up on the welding selector switch Set the amperage control to match your electrode...

Page 15: ...130 170 Note The above is a guide only always try a short weld test at the setting selected It is normal to make minor adjustments to achieve the required weld The welder should be set to a specific...

Page 16: ...nel Select MAN Select gas type CO2 or MIX Argon CO2 Select wire size 0 8mm 1 0mm or 1 2mm Set the Weld Voltage Wire Speed Current Control and the inductance by turn ing the appropriate controls Press...

Page 17: ...in to the mains supply and turn it on Set the mode selector switch to Mig mode Lay the mig torch out as straight as possible OPERATING INSTRUCTIONS cont Caution Ensure that no body parts are in line w...

Page 18: ...g the roller from the roller shaft To refit the roller ensure that the 2 roller drive pins line up with the 2 holes on the roller 19 OPERATING INSTRUCTIONS cont The wire can now be fed through the tor...

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