SIP HG4500 Instruction Manual Download Page 3

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NOTES.

CONTENTS

Page No. Description

Safety Symbols Used Throughout This Manual

Safety Instructions

11.

Electrical Connection

12.

Guarantee

13.

Technical Specification

14.

Contents and Accessories

15.

Getting to Know Your Welder

17.

Operating Instructions

24.

Maintenance

25.

Troubleshooting

26.

Wiring Diagram

27.

Exploded Drawing - Welding Inverter

28.

Parts List

29.

Exploded Drawing - WFU & Interconnections

30.

Parts List

31.

Exploded Drawing - MIG Torch

32.

Parts List

27.

Declaration of Conformity

Summary of Contents for HG4500

Page 1: ...r supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment FOR HELP OR ADVIC...

Page 2: ...that the HG4500 Mig Arc Inverter Welder SIP Part No 05776 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2011 65 EU...

Page 3: ...13 Technical Specification 14 Contents and Accessories 15 Getting to Know Your Welder 17 Operating Instructions 24 Maintenance 25 Troubleshooting 26 Wiring Diagram 27 Exploded Drawing Welding Inverte...

Page 4: ...lication other than that for which it was designed This welder was designed to supply electric current for Mig or Arc welding If you are unsure of its relative applications do not hesitate to contact...

Page 5: ...mains sock et STAY ALERT Always watch what you are doing and use common sense Do not operate the welder when you are tired or under the influence of alcohol or drugs DISCONNECT THE WELDER FROM THE MAI...

Page 6: ...ore cleaning or servicing etc Be alert at all times especially during repetitive monotonous operations Don t be lulled into a false sense of security Use of improper accessories may cause damage to th...

Page 7: ...r grounded metal reduces the body sur faces electrical resistance enabling dangerous and possibly lethal currents to flow through the body Never allow live metal parts to touch bare skin or any wet cl...

Page 8: ...y purging and inserting with nitrogen carbon dioxide or wa ter filling just below working level A container with unknown contents should be treated as if it contained combus tibles see previous paragr...

Page 9: ...ted materials are involved welding should be carried out in a well ventilated area and the operator should always be alert to fume build up Areas with little or no ventilation should always use a fume...

Page 10: ...by the operator that common sense and caution are factors which cannot be built into this product but must be applied Leaving a confined space you must shut off the gas supply at the source to pre ven...

Page 11: ...use an RCD with portable products that are 05776 HG4500 3 PHASE Warning Never connect phase wires to the earth terminal Only fit an approved plug and the correct rated fuse If in doubt consult a quali...

Page 12: ...utside the scope of this manual any claims deemed to be outside the scope of the warranty may be subject to charges Including but not limited to parts labour and carriage costs Failure to regularly cl...

Page 13: ...lace the torch Mig tip regularly good electrical contact between the tip and wire is essential REPLACING THE LINER Remove the liner nut from the torch Pull the old liner completely out Hold the torch...

Page 14: ...electrode securely into the electrode holder Switch the welder on Select the ARC welding mode press the arrow button up on the welding selector switch Set the amperage control to match your electrode...

Page 15: ...130 170 Note The above is a guide only always try a short weld test at the setting selected It is normal to make minor adjustments to achieve the required weld The welder should be set to a specific...

Page 16: ...nel Select MAN Select gas type CO2 or MIX Argon CO2 Select wire size 0 8mm 1 0mm or 1 2mm Set the Weld Voltage Wire Speed Current Control and the inductance by turn ing the appropriate controls Press...

Page 17: ...in to the mains supply and turn it on Set the mode selector switch to Mig mode Lay the mig torch out as straight as possible OPERATING INSTRUCTIONS cont Caution Ensure that no body parts are in line w...

Page 18: ...g the roller from the roller shaft To refit the roller ensure that the 2 roller drive pins line up with the 2 holes on the roller 19 OPERATING INSTRUCTIONS cont The wire can now be fed through the tor...

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