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12 

  TROUBLESHOOTING 

 

Symptom 

Possible Causes 

Corrective Action 

Jack will not lift load  

Release valve not tightly closed 
Load is too heavy 

Ensure release valve tightly closed 
Consider higher capacity jack 

Jack will lift, but not     

maintain pressure  

Release valve not tightly closed 
Hydraulic unit malfunction 

Ensure release valve tightly closed 
Discontinue use, contact supplier 

Jack will not lower after 

unloading  

Reservoir overfilled 
Linkages binding 
Fluid level low 

Drain fluid to proper level 
Clean and lubricate moving parts  
Ensure proper fluid level 

Fluid level low 
Air trapped in system 

Ensure proper fluid level 
With ram fully retracted, remove oil 
fill plug/screw to let pressurized air 
escape. Reinstall oil fill plug/screw. 

Poor lift performance  

Will not lift to full extension 

Fluid level low 

Ensure proper fluid level 

 

  SAFETY INSTRUCTIONS….cont

 

WARNING! 

Only operate on a level and stable surface and never use on soft ground 

where the jack is likely to “sink” whilst in operation. 

 

NEVER STAND ON THE JACK: 

The jack is not designed for this purpose. 

 

DO NOT 

dismantle or tamper with the jack, as this may be dangerous and will invali-

date the warranty. 

 

ALWAYS 

ensure the load is central on the saddle. 

 

If a problem with the jack is experienced or suspected stop using the jack 

immedi-

ately 

and contact your distributor for repair.

 

Do not attempt to lift a load that exceeds rated capacity of the jack.  
Do not attempt to lift a load beyond the maximum height of the jack. 
This jack is a lifting device only.  
Immediately  after  lifting,  support  the  load  with  a  pair  of  appropriately  rated  jack 

stands.  
Never work on, under or around a load supported only by the jack.  
Regularly inspect and lubricate the jack, ensuring that it is in good working order and 

condition. 
Always ensure that the work area is clean and tidy, free from unrelated materials and 

has adequate lighting.  
When  lifting  a  vehicle  ensure  a  minimum  distance  of  0.5m  between  vehicle  and 

static objects such as doors, walls, etc. to allow for tilting during jacking. 
Ensure that all persons are out of the vehicle before jacking. 

DO NOT 

enter the vehicle whilst it is supported on the jack or axle stands.  

Check  vehicle  weight  and  recommended  lifting  points  by  referring  to  the  vehicle’s 

manual. Ensure that the lifting point is not corroded.  

DO NOT 

allow the vehicle to move, or try to start the engine, during jacking.  

DO NOT 

start the engine when vehicle is jacked up.  

DO NOT 

jack a vehicle if this may result in the spillage of fuel, battery acid, or other 

dangerous substances.  
Check that the jack saddle is centred and stable on the lifting point (off-centre loads 

can slip). 
Position the jack to avoid operating it from under vehicle. 
Keep hands, limbs etc. clear of moving parts during the raising and lowering of the 

vehicle.  

DO NOT 

top-up the jack with brake fluid, or other oil types; use only hydraulic oil.  

DO NOT 

adjust the safety overload valve. 

Ensure that there are no persons or obstructions beneath the load before lowering.  
Clean and stow the jack correctly, with the ram in the down position, 

do not 

leave it 

extended; ensure storage area is dry.  

IMPORTANT! 

Ensure  that  you  can  see  the  saddle  and  jacking  point  throughout  the 

jacking operation in case there is any relative movement.  
Failure to follow the warnings in this manual, may result in personal injury and/or prop-

erty damage.

 

Summary of Contents for 03688

Page 1: ...1114 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropriate recycling bin 3 25 Ton Heavy Duty Floor Jack Please read and fully understand the instructions in this manual before operation Keep this manual safe for future reference 03688 ...

Page 2: ...manufacturer s authorised representative within the EC declare that the 3 25 Ton Heavy Duty Floor Jack SIP Part No 03688 Conforms to the requirements of the following directive s as indicated 2006 42 EC Machinery Directive Signed Mr P Ippaso Managing Director SIP Industrial Products Ltd Date 27 12 2013 And The Relevant Harmonised Standard s including EN 1494 A1 2008 ...

Page 3: ...35 Tool tray HY01 00374 13 Lifting arm HY01 00352 36 Bolt HY01 00375 14 C clip HY01 00353 37 C clip HY01 00376 15 Saddle HY01 00354 38 Pin HY01 00377 16 Nut HY01 00355 39 Roller HY01 00378 17 Rubber pad HY01 00356 40 Handle base HY01 00379 18 Nut HY01 00357 41 Handle base screw HY01 00380 19 Lock washer HY01 00358 42 Lower handle HY01 00381 20 Lifting shaft HY01 00359 43 Handle cover HY01 00382 21...

Page 4: ... correctly KNOW YOUR JACK Read and understand the owner s manual and labels affixed to the jack Learn its applications and limitations as well as the potential hazards specific to it KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area never allow untrained persons to operate the jack STAY ALERT Always watch what you are do...

Page 5: ...propriately rated jack stands Never work on under or around a load supported only by the jack Regularly inspect and lubricate the jack ensuring that it is in good working order and condition Always ensure that the work area is clean and tidy free from unrelated materials and has adequate lighting When lifting a vehicle ensure a minimum distance of 0 5m between vehicle and static objects such as do...

Page 6: ...ore any warranty can be hon oured 11 MAINTENANCE cont Note Contact your local authority on how where to dispose of the waste oil If air gets into the hydraulic system the jack will not operate correctly and will need to be bled To bleed air from the hydraulic system follow the instructions below BLEEDING 1 Open the release valve by turning the handle counter clockwise 2 Pump the handle a minimum o...

Page 7: ...e of hydraulic oil in accordance with local regulations 1 Lower the saddle to its lowest position turn the handle anti clockwise 2 Loosen do not remove the 4 cap head bolts that hold the service cover on and remove the cover 3 Loosen and remove the cap head bolt that holds the oil reservoir in position see below left 4 Pull up and remove the oil reservoir 5 Remove the oil filler bung and invert th...

Page 8: ... the jack saddle under the lifting point 5 Pump the handle to contact the lifting point continue to pump the handle until the load reaches the desired height 6 Transfer the load immediately to appropriately rated jack stands 1 Raise the load high enough to allow it to clear the jack stands 2 Carefully remove the jack stands 3 Slowly turn the handle anti clockwise to open the release valve Never tu...

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