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Sinclair MATRIX ASH-18AIM PT Service Manual Download Page 71

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Summary of Contents for MATRIX ASH-18AIM PT

Page 1: ...SERVICE MANUAL ASH 18AIM PT ASH 24AIM PT MATRIX SERIE ...

Page 2: ......

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Page 4: ...FWLRQ SORGHG 9LHZ DQG 3DUWV LVW 81 QGRRU 8QLW 82 2XWGRRU 8QLW 86 0 5HPRYDO 3URFHGXUH 0 5HPRYDO 3URFHGXUH RI QGRRU 8QLW 0 5HPRYDO 3URFHGXUH RI 2XWGRRU 8QLW SSHQGL 75 SSHQGL 5HIHUHQFH 6KHHW RI HOVLXV DQG DKUHQKHLW 75 SSHQGL RQ JXUDWLRQ RI RQQHFWLRQ 3LSH 75 SSHQGL 3LSH SDQGLQJ 0HWKRG 76 SSHQGL LVW RI 5HVLVWDQFH IRU PELHQW 7HPSHUDWXUH 6HQVRU 77 ...

Page 5: ...emperature Tj EN 14825 2012 MATRIX SERIE 35 2 6 4 0 7 8 2 4 2 8 30 2 0 5 8 2 1 1 5 4 2 25 1 2 8 5 7 6 1 0 4 5 20 1 1 9 3 12 11 1 1 5 8 35 3 5 3 7 7 8 3 0 2 7 30 2 6 5 8 2 1 1 9 4 2 25 1 7 8 5 7 6 1 2 4 8 20 1 1 9 0 12 11 1 0 5 5 27 19 20 27 19 20 ASH 09AIM PT ASH 13AIM PT 35 5 3 3 0 7 8 4 7 2 6 30 3 9 4 2 2 1 2 9 3 8 25 2 5 5 8 7 6 1 9 4 8 20 1 1 8 4 12 11 0 8 5 5 35 6 2 3 2 7 8 5 2 2 3 30 4 4 4 8...

Page 6: ... 7HFKQLFDO QIRUPDWLRQ 6HUYLFH 0DQXDO 6XPPDU 3DUW ĉ 7HFKQLFDO QIRUPDWLRQ QGRRU 8QLW ASH 18AIM PT ASH 24AIM PT 2XWGRRU 8QLW ASH 18AIM PT ASH 24AIM PT 5HPRWH RQWUROOHU ...

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Page 8: ... PP DQ 0RWRU 6SHHG 0 USP 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ LU ORZ 9ROXPH RI 2XWGRRU 8QLW P K DQ 7 SH LDO ÀRZ LDO ÀRZ DQ LDPHWHU PP ĭ ĭ HIURVWLQJ 0HWKRG OLPDWH 7 SH 7 7 VRODWLRQ 0RLVWXUH 3URWHFWLRQ 3 3 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH LVFKDUJH 6LGH 03D 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH 6XFWLRQ 6LGH 03D 6RXQG 3UHVVXUH HYHO 0 G 6RXQG 3RZHU HYHO 0 G LPHQVLRQ ...

Page 9: ... WB19 C Outdoor DB35 C Indoor air flow Super High Pipe length 5m Conditions Indoor DB20 C Outdoor DB7 C WB6 C Indoor air flow Super High Pipe length 5m Compressor speed rps Compressor speed rps RROLQJ HDWLQJ 32 33 34 35 36 37 38 39 43 15 10 5 40 41 42 100 105 95 90 85 80 75 70 65 60 55 50 110 100 90 80 70 60 50 40 0 5 8 10 Conditions Indoor DB27 C WB19 C Indoor air flow Super High Pipe length 5m C...

Page 10: ...PT ASH 24AIM PT 3UHVVXUH RI JDV SLSH RQQHFWLQJ LQGRRU DQG RXWGRRU XQLW 3 03D a a 5DWHG FRROLQJ FRQGLWLRQ ć F 0RGHO QGRRU 2XWGRRU ASH AIM PT ASH 2 AIM PT QOHW DQG RXWOHW SLSH WHPSHUDWXUH RI KHDW H FKDQJHU DQ VSHHG RI LQGRRU XQLW DQ VSHHG RI RXWGRRU XQLW RPSUHVVRU UHYROXWLRQ USV 7 ć 7 ć LQ a RXW a LQ a RXW a 6XSHU LJK LJK LQ a RXW a LQ a RXW a 6XSHU LJK LJK 5DWHG FRROLQJ FRQGLWLRQ ć 0RGHO ASH 1 AIM ...

Page 11: ...7HFKQLFDO QIRUPDWLRQ 6HUYLFH 0DQXDO ASH 18AIM P 57 Φ55 38 ASH 24AIM PT D W 144 95 60 194 116 189 694 685 Φ55 Φ70 H T Φ70 45 45 8QLW PP 2XWOLQH LPHQVLRQ LDJUDP QGRRU 8QLW 0RGHOV ASH 18AIM PT ASH 24AIM PT ...

Page 12: ... QVWDOODWLRQ DQG 0DLQWHQDQFH 6HUYLFH 0DQXDO 427 1000 920 610 370 790 395 340 963 700 396 890 560 364 2XWGRRU 8QLW 8QLW PP ASH AIM PT ASH AIM PT 8QLW PP ...

Page 13: ...RQ SLSH VSHFL FDWLRQ LTXLG SLSH PP DV SLSH PP ASH AIM PT DV SLSH PP ASH AIM PT Indoor unit Outdoor unit COOLING HEATING 4 Way valve Discharge Suction Heat exchanger evaporator Heat exchanger condenser Valve Valve Liquid pipe side Gas pipe side Strainer Strainer Capillary ...

Page 14: ... Ɣ QVWUXFWLRQ 6 PERO 6 PERO RORU 6 PERO 6 PERO RORU 6 PERO 1DPH KLWH 1 UHHQ 3 XPSHU FDS HOORZ 1 URZQ 203 RPSUHVVRU 5 5HG 8 OXH URXQGLQJ ZLUH 1 HOORZ UHHQ ODFN 97 9LROHW 2 2UDQJH 1RWH XPSHU FDS LV XVHG WR GHWHUPLQH IDQ VSHHG DQG WKH VZLQJ DQJOH RI KRUL RQWDO ORYHU IRU WKLV PRGHO ...

Page 15: ...5 1 20 11 5 3 0 2 1 29 203 203 3 3OHDVH GRQ W WRXFK DQ HOHFWURQLF FRPSRQHQW RU WHUPLQDO ZKHQ WKH PDFKLQH LV UXQQLQJ VWRSSLQJ RU KDV EHHQ SRZHUHG RII IRU OHVV WKDQ PLQXWHV WR SUHYHQW WKH ULVN RI HOHFWULF VKRFN 1 20 11 5 1 20 11 5 1 225 81 7 7 6 1625 9 8 0 2 1 29 203 203 3 Please don t touch any terminal when the voltage of terminal P DC and N DC at AP1 is higher than 30V to prevent the risk of elec...

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Page 17: ...VRU ZLUH 7HUPLQDO RI RXWGRRU WXEH WHPSHUDWXUH VHQVRU 7HUPLQDO RI FRPSUHVVRU RYHUORDG SURWHFWLRQ 7HUPLQDO RI RXWGRRU WHPSHUDWXUH VHQVRU 7HUPLQDO RI HOHFWURQLF H SDQVLRQ YDOYH 7HUPLQDO RI RXWGRRU IDQ 7HUPLQDO RI ZD YDOYH LULQJ WHUPLQDO RI FKDVVLV HOHFWULF KHDWLQJ 3RZHU VXSSO OLYH ZLUH DUWKLQJ ZLUH 3RZHU VXSSO QHXWUDO ZLUH 3 LQGXFWLRQ ZLUH ...

Page 18: ...PSUHVVRU RYHUORDG SURWHFWLRQ 7HUPLQDO RI RXWGRRU WHPSHUDWXUH VHQVRU 7HUPLQDO RI HOHFWURQLF H SDQVLRQ YDOYH 7HUPLQDO RI RXWGRRU IDQ 7HUPLQDO RI ZD YDOYH RPPXQLFDWLRQ ZLUH ZLWK LQGRRU XQLW 3RZHU VXSSO OLYH ZLUH DUWKLQJ ZLUH 3RZHU VXSSO QHXWUDO ZLUH 3 LQGXFWLRQ ZLUH Ɣ 7RS YLHZ Ɣ RWWRP YLHZ 1 2 3 4 5 6 7 8 9 10 11 12 ASH AIM PT ...

Page 19: ...8 11 10 2 1 6 17 22 23 25 24 18 19 20 21 MODE icon 17 If MODE button is pressed current operation mode icon AUTO COOL DRY FAN or HEAT only for heat pump models will show ON OFF Button Button Button Button MODE Button FAN Speed Button SWING Button I FEEL Button Sleep Mode Button Temperature Display Button TIMER ON Button Clock Button TIMER OFF Button TURBO Button Light Mode Button X FAN Button ...

Page 20: ...GITAL display 24 This area will show the set tempe rature In SAVE mode SE will be displayed is displayed when pressing the AIR button Press this button again to clear the display applicable for some models AIR icon 25 29 30 26 27 31 28 HEALTH icon 26 is displayed when pressing the HEALTH button Press this button again to clear the display X FAN icon 27 is displayed when pressing the X FAN button P...

Page 21: ...ure Press this button again to cancel IFEEL function IFEEL SWING 7 ON OFF MODE This button is used for setting Fan Speed in the sequence that goes from AUTO to then back to Auto FAN 1 4 3 2 5 Press this button to turn on the unit Press this button again to turn off the unit Press this button to decrease set temperature Holding it down above 2 seconds rapidly decreases set temperature In AUTO mode ...

Page 22: ...speed In HEAT mode the unit will blow strong heating air at super high fan speed Press this button to initiate the auto off timer To cancel the auto timer program simply press the button again TIMER OFF setting is the same as TIMER ON Press this button to go into the SLEEP operation mode Press it again to cancel this function This function is available in COOL HEAT Only for models with heating fun...

Page 23: ... for replacing batteries About Back lighting Function 21 in HEAT mode to start The unit lights for 4s when energizing for the first time and 3s for later press 8 Heating Function Nixie tube on the remote controller displays and a selected temperature of 8 46 if Fahrenheit is adopted Repeat the operation to quit the function Combination of TEMP and CLOCK buttons About 8 Heating Function Press TEMP ...

Page 24: ... will rotate to the horizontal position L The indoor fan will be stopped after operating for 60s at setting speed b Due to the blockage of PG motor horizontal louver will keep the stop position when the unit is turned off In other modes When the unit is stopped due to other mal functions up down horizontal louver will rotate to horizontal position L The indoor fan will be stopped after operating f...

Page 25: ...operated for 7 hours the temperature will decrease by 1o C and then the unit will operate at this temperature all the time 3 When the initial temperature is set as 28 29o C after starting up the sleep function the temperature will increase by1o C every one hour After the temperature has increased by 1o C the unit will keep this temperature When the unit has operated for 7 hours the temperature wil...

Page 26: ...troller are set in heating mode and the set temperature is 16 continuously pressing button within 5s the indoor unit will enter compulsive defrosting setting and the indoor unit will send compulsive defrosting signal to outdoor unit When the outdoor unit receives the compulsive defrosting signal it will operate in normal defrosting mode When the indoor unit receives the information that outdoor un...

Page 27: ...satisfied if the temperature for defrosting is satisfied after detections for continuous 3minutes the defrosting operation will start 2 Start to defrost Compressor stops and starts up 55S later 1 Toutdoor pipe 12o C 2 Toutdoor ambient 5o C and the Toutdoor pipe 6o C last more than 80S 3 The continuous running time of defrosting reaches to 8min 2 Basic Functions 1 Cooling Mode 1 Conditions and proc...

Page 28: ...overload protection is resumed and compressor has stopped for 3min the unit will be allowed to operate 3 If the unit stops as compressor overload protection occurred for 3 times continuously it can not resume running automatically and display malfunction it can resume by pressing ON OFF and the times of compressor overload protection will be cleared after the compressor has run for 30min 8 4 way v...

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Page 31: ...15cm At least 15cm At least 15cm At least 250cm Space to the wall S p a c e t o t h e o b s t r u c t i o n r o o l f e h t o t e c a p S Space to the obstruction Drainage pipe Space to the wall Space to the obstruction Space to the obstruction Space to the obstruction A t l e a s t 3 0 0 c m At least 50cm At least 200cm At least 30cm At least 30cm At least 50cm ...

Page 32: ...or unit Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation Note this flow is only for reference please find the more detailed installation steps in this section Select outdoor unit installation location Install the support of outdoor unit select it accord...

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Page 44: ...oosened or poorly contacted Insert the temperature sensor tightly yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright yes Is malfunction eliminated Replace the mainboard with the same model End no no Is the temperature sensor normal according to the Resistance Table no Replace it with a temperature sensor with the same model no yes yes Is malfu...

Page 45: ... PG motor tightly no no Stir the blade by hand to see whether the blade rotate s smoothly Reinstall the blade and motor correctly Is malfunction eliminated no no yes yes Turn on the unit again measure whether the output voltage on control terminal for PG motor is more than 50V within 1 min after the louvers are opened no yes yes Is the motor started up no Is malfunction eliminated yes yes yes no y...

Page 46: ...umper cap inserted correctly and tightly Replace the jumper cap with the same model End yes yes Assemble the jumper cap with the same model no Is malfunction eliminated no yes Insert the jumper cap tightly Is malfunction eliminated no no yes Is malfunction eliminated no yes Replace the mainboard with the same model 0DOIXQFWLRQ RI 3URWHFWLRQ RI XPSHU DS ...

Page 47: ...ll too high etc Is the indoor outdoor heat exchanger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated no yes no yes no yes no no no yes no yes no yes yes yes yes yes yes yes Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated...

Page 48: ...d The unit returns to normal Conclusion U8 is displayed due to instant energization afte de energization while the capacitor discharges slowly The zero cross detection circuit of the mainboard is defined abnormal Replace the mainboard with the same model End No Yes 0DOIXQFWLRQ RI HUR FURVVLQJ QVSHFWLRQ LUFXLW 0DOIXQFWLRQ RI WKH 8 DQ 0RWRU 8 ...

Page 49: ...er than 200V Malfunction of the outdoor mainboard AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor until the voltage is lower than 20V Check the connection of reactor and connection wire If the wiring of reacto...

Page 50: ... ZRUN ORDG RI XQLW LV KHDY I UDGLDWLQJ RI XQLW LV JRRG 0DOIXQFWLRQ GLDJQRVLV SURFHVV N N Y N Y Y Y N N N N N Y Y Y Y Y H5 H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is well connected with mainboard AP1 Heat exchanger is blocked with dirt Clean the heat exchanger to improve its performance Restart the u...

Page 51: ...s displayed If the outdoor ambient temperature is higher than 53 Normal protection please use it after improving the outdoor ambient temperature Unit restarts normally Unit restarts normally If the radiating of indoor and outdoor unit is good Improve the radiating environment of unit clean the heat exchanger and remove surrounding obstacles If the indoor and outdoor fan are running normally Connec...

Page 52: ...ent and the high and low pressure of system is not balanced please start the unit after 3min If the compressor wire COMP UVW is well connected and connection sequence is correct Check the connection situation of outdoor mainboard AP1 and compressor COMP and the connect it according to wiring diagram If the refrigerant charging amount is too much Does the unit start up normally Charge the refrigera...

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Page 54: ...rigerant according to the service manual Compressor overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad improve the radiating environment and clean the heat exchanger Too much load of the system causes high temperature of compressor after working for a long tim...

Page 55: ...ell with the socket Connect the plug correctly Check the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the wiring diagram Check the surface of reactor coil If it is damaged Replace the reactor Power on and restart the unit Power on and restart the unit Re...

Page 56: ...it operates normally before malfunction Check built in wiring of indoor and outdoor unit If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 Replace indoor mainboard AP2 Is the malfunction eliminated Is the malfunction eliminated End Check the connection wire accordin...

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Page 59: ...3URFHGXUH 0 5HPRYDO 3URFHGXUH RI QGRRU 8QLW DXWLRQ GLVFKDUJH WKH UHIULJHUDQW FRPSOHWHO EHIRUH UHPRYDO 2 1 2 Remove the filter Open the front panel 1 Before disassembly Before disassembly Push the filter upward and then pull it outward to remove it OWHU SDQHO ...

Page 60: ...axile bush on the horizontal louver Pull the horizontal louver outward to remove it 4 Remove the panel panel display Loosen the screws fixing the indicator Remove the indicator Along the groove fixing front panel slide the rotor shaft outward to remove the front panel axile bush horizontal louver ...

Page 61: ...move the electric box cover Loosen the screw of the electric box cover Remove the electric box cover Remove the front case Open the screw cap on the front case Remove the screws fixing the front case Loosen the clasps of the front case electric box cover clasps ...

Page 62: ... Remove the vertical louver Loosen the 10 clasps connecting the vertical louver and bottom case subassembly Remove the vertical louver 8 Remove the electric box subassembly Disconnect the indoor tube temperature sensor front case clasps vertical louver temperature sensor ...

Page 63: ... Loosen the clasp at the joint of the electric box cover and the electric box Disconnect the wiring terminal of the motor and step motor on the electric box Loosen the screws fixing the electric box and remove the electric box screw ground wire electric box wiring terminal of motor wiring terminal of motor electric box ...

Page 64: ...Clamp Auxiliary piping 1 1 2 9 Remove press plate of connecting pipe Remove the screws of the press plate of connecting pipe Remove press plate of connecting pipe 10 Remove the evaporator Remove the screws at the joint of the evaporator and bottom case ...

Page 65: ... pipe slightly to separate the connecting pipe and the evaporator Remove the evaporator 11 Remove motor and cross flow fan Remove the screw of the step motor and remove the step motor Remove the screw of the motor press plate Remove the press plate evaporator step motor press plate ...

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Page 73: ...panel and mask and chassis Remove the front side panel front side plate 2 Remove grille Twist off the screws connecting the grille and panel and then remove the grille grille valve cover Use the screwdriver to remove the screws connecting the top panel and panel and side panels Remove the top panel Loosen the screws fixing the valve cover and then remove the valve cover ...

Page 74: ... connecting the panel chassis and motor support with screwd river and then remove the panel 4 Remove guard grille Twist off the screws fixing the guard grille and then remove the guard grille 5 Remove handle Twist off the screws fixing the handle and then remove the handle panel guard grille handle ...

Page 75: ...and condenser and then remove the right side plate Twist off the screws on electric box cover with screwdriver and then remove the electric box cover Twist off the screws on electric box cut off the tieline with scissors or pliers pull out the wiring terminal pull it upwards to remove the electric box 7 Remove electric box right side plate electric box cover electric box ...

Page 76: ...late axial flow blade Twist off the screws between electric box 1 and left side plate with screw driver pull it upwards to remove the electric box 1 Twist off the screws connecting the left side plate and chassis with screwdriver and then remove the left side plate Twist off the nuts on blade with wrench and then remove the axial flow blade ...

Page 77: ...ff the tapping screws fixing the motor pull out the pin of leading wire for motor and then remove the motor Twist off the tapping screws fixing the motor support pull it upwards and then remove the motor support Unsolder the pipeline between compressor condenser gas and liquid valve and then remove the 4 way valve note release all refrigerant before unsoldering ...

Page 78: ...ldering the soldering joint wrap the gas valve with wet cloth completely to avoid the damage to valve and release all refrigerant completely at first Unsolder the soldering joint between liquid valve and connection pipe of liquid valve and then remove the liquid valve 13 Remove compressor Twist off the 3 foot nuts on compressor and then remove the compressor 14 Remove isolation sheet Twist off the...

Page 79: ...e of condenser chassis 15 Remove support plate of condenser Twist off the screws connecting the support plate of condenser and condenser with screwdriver and then remove the support plate of condenser 16 Remove chassis and condenser Pull it upwards to separate the chassis and condenser ...

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Page 85: ...PARTS GUIDE MATRIX SERIE ASH 18AIM PT ASH 24AIM PT ...

Page 86: ...dimensions plug 76713068 1 plug 76713033 1 Drainage Connecter small 06123401 1 Drainage Connecter small 06123401 1 Drainage Plug small 0681340101 1 PLUG 2 ASH 18AIM PT ASH 24AIM PT PLUG 2 ASH 18AIM PT ASH 24AIM PT Drainage plugs ...

Page 87: ...ASH AIM PT ...

Page 88: ...ress Plate 26112494 1 AH 20 Fan Motor FN20V PG 15012146 1 AX 21 Wall Mounting Frame 01252218 1 AK 22 Drain Pipe 05230014 1 AD 23 Step Motor MP28VB 15012086 1 AG 24 Crank 10582070 1 AB 25 Air Louver 2 1051211702 1 AD 26 Axile Bush 10542036 1 AB 27 Electric Box Cover2 2012214204 1 AC 28 Electric Box Assy 20403061 1 BA 29 Main Board M846F2UBJ 30138000007 1 AY 30 Jumper 4202300121 1 AA 31 Electric Box...

Page 89: ...84 ASH AIM PT ...

Page 90: ...098 1 AY 18 Pipe Clamp 2611218801 1 AC 19 Drainage hose 0523001405 1 AD 20 Stepping Motor MP35XX 1521300101 1 AG 21 Crank 10582070 1 AB 22 Display Board D5313D 30565139 1 AR 23 Guide Louver 1051220801 1 AF 24 Axile Bush 10542036 2 AB 25 Electric Box 20112108 1 AK 26 Terminal Board 42011233 1 AF 27 Electric Box Cover2 2012214204 1 AC 28 Main Board M846F2UEJ 30138000008 1 AY 29 Shield Cover of Elect...

Page 91: ...86 ASH 18AIM PT ...

Page 92: ... AD 18 Handle 26235254 1 AC 19 Capacitor CBB61 3 5uF 450V none 1 20 Valve support assy 01715010P 1 AE 21 Cut off Valve Sub Assy 07133774 1 AP 22 Cut off valve Sub Assy 07133058 1 AM 23 Right Side Plate 0130509402P 1 AN 24 Chassis Sub assy 02803323P 1 AU Chassis Sub assy 02803310P 1 25 Drainage Connecter 06123401 1 26 Drainage Plug none 0 27 Front Panel 01535013P 1 AU 28 Front Grill 22413025 1 AL 2...

Page 93: ...88 ASH 24AIM PT ...

Page 94: ...Big Handle 26235001 1 AE 19 Wiring clamp 26115004 1 AB 20 Rear Grill 01475013 1 21 Condenser Assy 01103000039 1 BU 22 Reactor 3mH 22A 43130024 1 AW 23 Clapboard Sub Assy 01235040 1 AN 24 Condenser support plate 01175092 1 AF 25 Top Cover 01255006P 1 AQ 26 Motor Support Sub Assy 01705025 1 AR 27 Fan Motor LW92K ZL 1501403402 1 BC 28 Axial Flow Fan 10335014 1 AM 29 Left Side Plate 01305043P 1 AP 30 ...

Page 95: ......

Page 96: ...able natural resources and help in preventing potential negative impacts to environment and human health which could be consequence of incorrect disposal of waste Ask for more details from local authorities nearest collection point in Waste Acts of respective country in the Czech Republic in Act no 185 2001 Coll in the wording of later regulations In case of incorrect disposal of this waste a fine...

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