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Simpro Multi-Tip MT1600B, User Manual

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Simpro Multi-Tip MT1600B User Manual Download Page 16

 

 

Site-specific hazard:

 

Operator 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Other  
persons 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Control 
measures 

 

Comments 

 

Site-specific hazard:

 

Operator 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Other  
persons 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Control 
measures 

 

Comments 

 

Site-specific hazard:

 

Operator 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Other  
persons 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Control 
measures 

 

Comments 

 

Site-specific hazard:

 

Operator 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Other  
persons 

LO: 

 

FE: 

 

DPH: 

 

NP: 

 

Risk 
Factor: 

 

 
 

Control 
measures 

 

Comments 

 

Summary of Contents for Multi-Tip MT1600B

Page 1: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 USER MANUAL S i m p r o M u l t i T i p...

Page 2: ...pliance and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39...

Page 3: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 2...

Page 4: ...O 13849 1 2015 safety model 10 3 4 Hazard and Risk Assessment Guide 11 3 4 1 ISO 12100 2010 risk assessment model 12 3 4 2 Identified Hazards 13 3 4 3 Residual Hazards 16 3 5 Safety Norms 17 4 Operati...

Page 5: ...r panel 30 5 5 Electrical System 3 phase mains 31 5 5 1 Localisation 31 5 5 2 Transformer 31 5 6 Electrical System 1 phase mains 32 5 6 1 Localisation 32 5 6 2 Transformer 32 5 6 3 Variable Speed Driv...

Page 6: ...access any moving parts while using the machine The Multi Tip design is also very easy to clean and maintain The standard Multi Tip models dump bins at 1 2m 1 6m or 1 8m and are fitted with a cradle...

Page 7: ...or wheels powerpack cover grab handle with control buttons power lead or battery hydraulic powerpack and control systems 2 3 Mechanism When operated the bin cradle moves vertically in the masts and is...

Page 8: ...uses a battery power supply Check the rating plate of your machine if you are unsure of what type of power it uses 2 6 Intended operational life The intended operational life of the Multi Tip is as fo...

Page 9: ...ion provided by covers Overall IP56 optional upgrade to IP66 or IP69K 2 10 Notes 1 This User Manual describes approved procedures for the operation maintenance and routine inspection of the Multi Tip...

Page 10: ...ows 1 Attempts to use the machine by untrained operators 2 Attempts to empty bins that the cradle is not specifically designed to hold 3 Attempts to bypass dual hand controls or other safety systems 4...

Page 11: ...ce Levels ranging from PL a lowest performance to PL e highest performance The standard also defines the Performance Level that a given safety function must achieve to reduce the risk to an acceptable...

Page 12: ...entirely specific to their intended conditions of use and which have therefore not been addressed in the standard Multi Tip design 3 The customer is subject to corporate policies union contracts OSH...

Page 13: ...ith any given hazard may be calculated using the following table with the formula Risk Factor LO x FE x DPH x NP 3 4 1 2 Determining Risk Evaluation Once the Risk Factor has been calculated the Risk E...

Page 14: ...5 FE 4 DPH 2 NP 1 Risk Factor 4 The operator is protected from the cradle by the frame and guarding during operation There is nothing to stop an operator or other person moving under the cradle while...

Page 15: ...ips is double insulated Contamination from tipping toxic powder and liquid Operator LO 2 FE 4 DPH 1 NP 1 Risk Factor 8 Great care should be taken when tipping powder or liquids If the product could ca...

Page 16: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Page 17: ...sures implemented by the manufacturer The machinery owner has a legal responsibility to identify and assess these residual hazards and to take all reasonable precautions to eliminate isolate or minimi...

Page 18: ...Never operate the machine on the edge of a raised dock or platform Never operate machine with any covers or guards removed Never attempt to empty the contents of closed top drums unless the machine i...

Page 19: ...s to connect the machine to mains power Do not operate if power lead insulation or power plugs are damaged Do not connect a damp power plug or socket Ensure the power supply socket is fitted with a re...

Page 20: ...bins from the machine Bins that are not correctly emplaced may come loose and damage the machine while being lifted or fall out when inverted The bin cradle is designed to allow bins to be emplaced a...

Page 21: ...ith base General applications in North America BRUTE Bins 205L Drums Plastic Tubs Customs Bins 10 gal 20 gal 28 gal 32 gal 40 gal 44 gal 55 gal 4 2 5 DIN9797 120L Trunnion lift Cradle Food processing...

Page 22: ...ounting bolts to increase the spacing as needed 4 2 2 2 Removing bins Pull the wheelie bin gently out of the cradle using the grab handles provided 4 2 3 EN840 Comb lift Cradle 4 2 3 1 Emplacing bins...

Page 23: ...sitioned centrally until it is firmly against the stop buffers Take care that both trunnions are properly seated in the lifting arms some bins may need to be e sh ke s gh e s e e c ch O ce he b s corr...

Page 24: ...ation check that the machine is stable and safe to use as per Section 4 1 2 Place the full bin on the cradle taking care that it is properly positioned as per Section 4 2 3 Standing at the operator co...

Page 25: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 24...

Page 26: ...Check and rectify The fuse may blow if the machine is used with a flat battery 5 4 8 Faulty switch or wiring Check and rectify contact your agent for replacement parts if necessary Faulty raise relay...

Page 27: ...ain If the pressure relief valve is adjusted incorrectly the cradle may stall even when lifting bins that are within the rated capacity of the machine Adjustment of the pressure relief valve may only...

Page 28: ...cycles to ensure the problem has been properly resolved If the lowering valve is still not operating correctly it may need to be replaced contact your agent 5 3 2 2 Mechanical fault If the lowering va...

Page 29: ...e charge level of the batteries As shown on the markings when the voltmeter reads less than 12 volts the batteries are flat The machine should not be used and should be placed on charge as soon as pos...

Page 30: ...rrent at 13 6VDC for a maximum power output of 136 Watts The charger is in an enclosed plastic case and is protected against short circuit current overload over voltage and over temperature 5 4 6 IEC...

Page 31: ...affects the optimum panel alignment Use the following guidelines to align the solar panel 1 Ideally orient the machine so that adjustment arc of the panel mounting bracket runs from North to South 2...

Page 32: ...c s whe e different voltages and frequencies are common USA Canada South and Central America an electronic Variable Speed Drive VSD is fitted which modulates the local mains supply and outputs 3 phase...

Page 33: ...eu electricity plug voltage by country Connecting the machine to a power supply for which it was not designed may cause serious damage Consult an electrician if you are unsure 5 6 2 Transformer 1 phas...

Page 34: ...e regardless of the weight of the bin 5 7 3 Lift ram The lift ram is a single acting displacement type very robust and reliable but easy to maintain should the need arise Hydraulic lines run from the...

Page 35: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 34 5 7 6 Hydraulic system schematic...

Page 36: ...ine on sloping ground 6 3 Lifting If the machine needs to be lifted for any reason carry out the following procedure 1 Check that the lifting equipment is in good condition and rated to lift at least...

Page 37: ...used for a period of two months or more it should be stored in a clean dry place with good ventilation at temperatures not below 0 Before placing the machine into storage carry out the following proce...

Page 38: ...the powerpack cover 6 Clean the powerpack and electric circuitry with compressed air 7 Always use height safety equipment when servicing elevated areas 7 2 Monthly inspection The following inspection...

Page 39: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 38 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 40: ...filter 4 Lowering valve Remove and clean Electrical systems 5 Power lead Check that the power lead is in good condition with no frayed or damaged insulation Safety systems 6 Dual hand controls Check...

Page 41: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 40 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 42: ...tip spare parts Diagram Ref Part Number Description 0230040001 Tipping guide flap 0090120001 Mast blocks 0140120002 Ram end Roller 0090120000 Following roller 0790050003 Key Switch 0790050004 Raise Lo...

Page 43: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 42...

Page 44: ...rld support warranty claim 9 2 Coverage 1 Simpro provides a 12 month Back to Base Warranty on all Standard Products unless alternative terms have been agreed to in writing 2 The Warranty terms and con...

Page 45: ...se of action before going to see the machine 2 The Service Agent should contact Simpro for assistance in identifying the fault if it is not apparent This step is important so that if a site visit is n...

Page 46: ...ction Model Type Serial Number Function Bin Tipper Type Model Multi Tip Serial No Standards Used EN 349 1993 EN 574 1996 A1 200 EN 953 1997 EN ISO 4413 2010 EN ISO 12100 2010 EN ISO13849 1 2006 EN ISO...

Page 47: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 46 11 Notes...

Page 48: ...anufacturing They are available through a network of agents which spans the globe and are backed by a sophisticated in house design and fabrication capability Simpro is a family owned company register...

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