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Intermediate Frame Snowthrowers

TP 300-5196-00-IS-SN

6/2006

6

Assembly

Control Levers

On models with control lever cables need to be checked.
Remove wire ties or cardboard tubes (A, Figure 6) that
secure the control levers (B) to the handles (D).  Make
sure that the “Z” bend ends (C) of the control cables (E)
are secured in the holes on the control levers (B) as
shown.  Check that the cables (E) are not kinked and
have freedom of movement.

D

B

A

Figure 6.  Control Levers (Tube Handle Models)
A. Wire Ties

D. Handles

B. Control Levers

E. Control Cables

C. “Z” Bend Ends

C

A

B

C

D

E

E

Assembly

Spout Rotator

On models with folding handles the spout rotator is two
pieces and needs to be connected.  Remove crank han-
dle (A, Figure 7) from its packaging.  Slide crank handle
(A) through dash (B) and slide into crank tube (C) line up
holes and secure with hair pin (D).

D

B

A

C

A

C

Figure 7.  Control Levers (Folding  Handle Models)
A. Crank Handles

C. Crank Tube

B. Dash

D. Hair Pin

Figure 8.  Clean-Out Tool (all Models)
A. Clean-Out Tool

C. Upper Clip

B. Lower Clip

Assembly

Clean-Out Tool 

A clean-out tool is included with all models.  Check to be
sure the clean-out tool is secured as shown in figure 8.

A

B

C

Summary of Contents for 7800084

Page 1: ...d work practices at all times while working on or around this unit and all other outdoor power equipment Mfg No Description 7800084 I75246E 7 5HP OHV Snowthrower 7800085 I7524E 7 5HP OHV Snowthrower 7...

Page 2: ...sudden changes in speed or direction Always keep unit in gear especially when traveling downhill Do Not Do not start or stop on a slope If tires lose traction disengage the auger and proceed slowly s...

Page 3: ...arcase Engine Crankcase Fuel Tank 7 Lubricate Snowthrower Lubricate all grease oil points 8 Lubricate Snowthrower Lubricate the auger Shaft Assembly 9 Perform Safety Checks Functional Checks Check tha...

Page 4: ...mounted to snowthrower auger housing backwards or shipped loose Refer to Figure 3 Remove hardware and install drift cutters with hardware as shown Figure 1 Klik pin locked A Klik Pin Figure 3 Assembl...

Page 5: ...o be rotated up and secured Cut cable ties F Figure 4 that secure control cables to lower handle assembly C Be careful not to cut or damage the control cables Loosen wing nuts B and remove any packing...

Page 6: ...re Ties D Handles B Control Levers E Control Cables C Z Bend Ends C A B C D E E Assembly Spout Rotator On models with folding handles the spout rotator is two pieces and needs to be connected Remove c...

Page 7: ...igures 10 thru 15 There are two grease fit tings in the auger shaft Figure 15 Wipe fittings clean and apply two or three shots of grease Also use grease on points shown in Figure 12 Generally all movi...

Page 8: ...un and squirt several shots of grease into grease fitting A 3 Rotate auger assembly D several times to distribute the grease evenly Repeat step 2 4 Reinstall shear pin B and cotter pin C 5 Repeat proc...

Page 9: ...ector C Auger Control D Chute Direction Control B C A Operational Checks 1 Engage the auger control and release Do this ten 10 times Auger should come to a complete stop within five seconds each time...

Page 10: ...own position 2 To adjust tension on the cable loosen adjustment hex nut D by holding the adjusting flats A Turn the adjustment screw The adjustment screw is a phillips screw and the head can be held o...

Page 11: ...fter adjusting speed selector Figure 21 Drive Linkage A Nut C Upper Speed B Lower Speed Selector Rod Selector Rod A A B C Speed Selector Adjustment If the discharge control is difficult to operate fir...

Page 12: ...oes See Figure 24 1 To raise the scraper bar height rest the scraper bar on a strip of wood equal in thickness to the desired height 2 Make sure the scraper bar is parallel to the ground surface 3 Loo...

Page 13: ...cover need not be removed for this step 4 Reverse the procedure to install the new belt Be sure there are no twists in the belt and that the belt is properly seated in the pulley grooves 5 Replace the...

Page 14: ...new belt on the auger drive pulley 10 Position belt stop to provide 1 8 clearance between stop and belt when engaged and tighten securely 11 Replace lower cover 12 Return unit to normal upright opera...

Page 15: ...Intermediate Frame Snowthrowers 6 2006 15 TP 300 5196 00 IS SN NOTES...

Page 16: ...Intermediate Frame Snowthrowers 16 2006 Simplicity Manufacturing Inc All Rights Reserved MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA NOTES...

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