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Intermediate Frame Snowthrowers

6/2006

13

TP 300-5196-00-IS-SN

Drive Belt
Replacement

Traction Drive Belt Replacement

1. Disconnect the spark plug wire and fasten it away

from the spark plug.  Remove belt cover.

2. Pull the drive belt idler pulley arm away from the belt

to relieve tension, and slide the belt off engine pulley
(A, Figure 27).

3. Slip the belt off the traction pulley (See Figure 26) and

pull the belt out of the unit between the auger pulley
and the traction pulley (the lower cover need not be
removed for this step).

4. Reverse the procedure to install the new belt. Be sure

there are no twists in the belt, and that the belt is
properly seated in the pulley grooves.

5. Replace the belt cover.

6. Start the unit, and check the traction drive for proper

operation. See "Traction Clutch Rod Adjustment" for
adjustment procedures.

WARNING

Snowthrower must move only when the traction
drive control is depressed, and must stop when
the lever is released (disengaged).

Figure 26.  Traction Drive Pulley 

(Lower Cover Removed For Clarity)

Traction Drive Belt & Pulley

Figure 27. Auger Drive Belt Pattern
A. Engine Pulley

D. Driven Pulley

B. Drive Belt

E. Belt Stops

C. Idler Pulley

A

B

D

E

C

Summary of Contents for 7800084

Page 1: ...d work practices at all times while working on or around this unit and all other outdoor power equipment Mfg No Description 7800084 I75246E 7 5HP OHV Snowthrower 7800085 I7524E 7 5HP OHV Snowthrower 7...

Page 2: ...sudden changes in speed or direction Always keep unit in gear especially when traveling downhill Do Not Do not start or stop on a slope If tires lose traction disengage the auger and proceed slowly s...

Page 3: ...arcase Engine Crankcase Fuel Tank 7 Lubricate Snowthrower Lubricate all grease oil points 8 Lubricate Snowthrower Lubricate the auger Shaft Assembly 9 Perform Safety Checks Functional Checks Check tha...

Page 4: ...mounted to snowthrower auger housing backwards or shipped loose Refer to Figure 3 Remove hardware and install drift cutters with hardware as shown Figure 1 Klik pin locked A Klik Pin Figure 3 Assembl...

Page 5: ...o be rotated up and secured Cut cable ties F Figure 4 that secure control cables to lower handle assembly C Be careful not to cut or damage the control cables Loosen wing nuts B and remove any packing...

Page 6: ...re Ties D Handles B Control Levers E Control Cables C Z Bend Ends C A B C D E E Assembly Spout Rotator On models with folding handles the spout rotator is two pieces and needs to be connected Remove c...

Page 7: ...igures 10 thru 15 There are two grease fit tings in the auger shaft Figure 15 Wipe fittings clean and apply two or three shots of grease Also use grease on points shown in Figure 12 Generally all movi...

Page 8: ...un and squirt several shots of grease into grease fitting A 3 Rotate auger assembly D several times to distribute the grease evenly Repeat step 2 4 Reinstall shear pin B and cotter pin C 5 Repeat proc...

Page 9: ...ector C Auger Control D Chute Direction Control B C A Operational Checks 1 Engage the auger control and release Do this ten 10 times Auger should come to a complete stop within five seconds each time...

Page 10: ...own position 2 To adjust tension on the cable loosen adjustment hex nut D by holding the adjusting flats A Turn the adjustment screw The adjustment screw is a phillips screw and the head can be held o...

Page 11: ...fter adjusting speed selector Figure 21 Drive Linkage A Nut C Upper Speed B Lower Speed Selector Rod Selector Rod A A B C Speed Selector Adjustment If the discharge control is difficult to operate fir...

Page 12: ...oes See Figure 24 1 To raise the scraper bar height rest the scraper bar on a strip of wood equal in thickness to the desired height 2 Make sure the scraper bar is parallel to the ground surface 3 Loo...

Page 13: ...cover need not be removed for this step 4 Reverse the procedure to install the new belt Be sure there are no twists in the belt and that the belt is properly seated in the pulley grooves 5 Replace the...

Page 14: ...new belt on the auger drive pulley 10 Position belt stop to provide 1 8 clearance between stop and belt when engaged and tighten securely 11 Replace lower cover 12 Return unit to normal upright opera...

Page 15: ...Intermediate Frame Snowthrowers 6 2006 15 TP 300 5196 00 IS SN NOTES...

Page 16: ...Intermediate Frame Snowthrowers 16 2006 Simplicity Manufacturing Inc All Rights Reserved MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA NOTES...

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