Simplicity 1180E Parts Manual Download

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TP 400-2307-03-LW-S

Wheels & Tires Group - 860

1 1714235 2 WHEEL & TIRE ASSEMBLY (Includes Ref. Nos. 2, 3 & 4)
2

1612000

TIRE, 4.80-4.00-8

1714242

HUB, Wheel

172353

VALVE STEM & CAP

153038

TUBE, Tire

1666969

KLIK-PIN

REF NO.

PART NO.

QTY.

DESCRIPTION

Footnotes:

The above parts group applies to the following Mfg. Nos.:

1693650

860M, 8HP Manual Start

1693651

860M, 8HP Manual Start (Export)

1693763

860M, 8HP Manual Start

1693775

860M, 8HP Manual Start (Export)

1693984

860M, 8HP Manual Start

1693985

860M, 8HP Manual Start (Export)

1694242

860E, 8HP Electric Start

Summary of Contents for 1180E

Page 1: ...NOT be printed unless necessary to fill up an appropriate signature Instructions for Microfiche Vendor Cover Pages Cover page 2 in this file is equivalent to page ZERO 0 and should be combined with th...

Page 2: ......

Page 3: ...1693985 860M 8HP Snowthrower Export 1694242 860E 8HP Snowthrower MODEL 860DLX SNOWTHROWERS Mfg No Description 1693652 860DLX 8HP Snowthrower 1693653 860DLX 8HP Snowthrower Export 1694241 860DLXE 8HP...

Page 4: ......

Page 5: ...p 11HP Manual Start 36 Engine Frame Group 11HP Electric Start 40 Auger and Impeller Group 24 44 Auger and Impeller Group 28 46 Auger and Impeller Group 32 48 Auger Housing and Chute Group 24 50 Auger...

Page 6: ...oles only Slot towards rear of unit Shift rod assembly Ref 38 must pivot freely on pivot blocks Ref 33 Apply adheasive to secure grips 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 16 18 7 4 20 20 21 22 23 24 3...

Page 7: ...x 1 3 4 24 1921332 2 CAPSCREW Hex Head 5 16 18 x 3 4 25 1918447 3 PIN Cotter 26 1666255 1 ROD Shift Lower 27 1960252 3 CARRIAGE BOLT 1 4 20 X 5 8 28 1916964 3 LOCKWASHER 1 4 29 1916622 3 NUT Hex Head...

Page 8: ...27 are slotted so the gear support Ref 42 can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear Ref 44 Mount bushings Ref 43 with flange on ins...

Page 9: ...etainer 1 4 53 1668526 1 CLUTCH ROD Lower LH 54 1707452 1 SPRING Clutch Rod 55 1917372 1 NUT Hex 5 16 18 REF NO PART NO QTY DESCRIPTION Footnotes The above parts group applies to the following Mfg Nos...

Page 10: ...inst the hub of the front gear Ref 49 Mount bushings Ref 9 with flange on inside of brackets 3 places Ref 13 required on slotted holes only Slot towards rear of unit Shift rod assembly Ref 57 must piv...

Page 11: ...25 1722631 1 LEVER Pivot 26 1715654 2 SPACER 27 1960556 2 SCREW Taptite Pan Head Torx 1 4 20 x 3 4 28 1921221 4 CAPSCREW Hex Head 5 16 x 1 1 2 29 1920397 2 NUT Hex Lock ESNA Light 1 4 20 30 1720452 2...

Page 12: ...blocks Ref 58 Apply adhesive to secure grips Insert shift rod Ref 55 into outter hole of Ref 61 Must pivot freely on capscrew Ref 22 Apply lubricant as required Must slide freely in dash assembly Ref...

Page 13: ...9 1 CAPSCREW Hex Head 1 4 20 x 2 1 4 57 1668523 1 ROD CLEVIS ASSEMBLY Shift 58 1668524 2 BLOCK Pivot 3 4 x 3 4 59 1924361 1 WASHER 1 2 60 1668185 2 BUSHING 1 2 61 1720240 1 ROD ARM ASSEMBLY Pivot 62 1...

Page 14: ...All Rights Reserved Linkage adjustment for traction and auger drive with power boost with drive levers engaged the bottom end of lower rods Ref 33 67 should be flush with bottom of springs Ref 32 68...

Page 15: ...77453 1 ROD Control17 3 Long 27 1612167 1 HANDLE Clutch 28 1668121 1 ROD 29 928704 2 NUT LH Machine Screw Hex 10 24 30 108775 2 TURNBUCKLE 31 1916621 2 NUT RH Machine Screw Hex 10 24 32 1707452 1 SPRI...

Page 16: ...adheasive to secure grips 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 34 35 36 37 29 30 31 32 33 36 38 39 38 39 36 40 41 42 43 44 45 46 47 48 49 50 51 52 53 36 20 6 67 6...

Page 17: ...4 20 x 3 4 66 1666255 1 ROD Shift Lower 67 1702004 1 ROD Clutch Lower 68 1701996 1 SPRING 69 1702485 1 ROD Clutch Upper 70 1702552 1 SPACER 71 1919381 1 WASHER 5 16 72 1702662 1 LEVER Clutch 73 19221...

Page 18: ...g Ref 27 over clutch rod assembly Ref 22 between tabs and other end into slot in frame Use 0 2 washers between Ref 40 22 to assure a centered belt and no interference between pulleys Ref 19 25 Positio...

Page 19: ...451 2 PlN Cotter 1 8 x 3 4 22 1612200 1 CLUTCH ROD BRAKE ASSEMBLY 23 1669313 1 PAD Brake 24 925160 2 RIVET Pop 25 154534 1 PULLEY 26 1921971 1 CAPSCREW Hex Head 3 8 16 x 1 3 4 27 1701595 1 SPRING Exte...

Page 20: ...Torque to 10 12 ft lbs Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slot in frame Right rear b...

Page 21: ...Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200 1 CLUTCH ROD BRAKE...

Page 22: ...Ref 27 34 Long hub of idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the traction Torque to...

Page 23: ...965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER REF NO PART NO QTY DESCRIPTION Footnotes See your...

Page 24: ...22 between tabs and other end into slot in frame Use 0 2 washers between Ref 40 22 to assure a centered belt and no interference between pulleys Ref 19 25 Position belt stop Ref 33 1 16 to 1 8 inch f...

Page 25: ...921971 1 CAPSCREW Hex Head 3 8 16 x 1 3 4 27 1701595 1 SPRING Extension 28 1 ENGINE Tecumseh 8 H P Manual Start Engine Model HMSK110 Engine Type 155670V 29 1931277 4 NUT Hex 5 16 18 30 1922127 3 CAPSC...

Page 26: ...k one end of spring Ref 27 over clutch rod assembly Ref 22 between tabs and other end into slot in frame Use 0 2 washers between Ref 40 22 to assure a centered belt and no interference between pulleys...

Page 27: ...51 2 PlN Cotter 1 8 x 3 4 22 1612200 1 CLUTCH ROD BRAKE ASSEMBLY 23 1669313 1 PAD Brake 24 925160 2 RIVET Pop 25 154534 1 PULLEY 26 1921971 1 CAPSCREW Hex Head 3 8 16 x 1 3 4 27 1701595 1 SPRING Exten...

Page 28: ...y in the Traction Torque to 10 12 ft lbs Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slot in...

Page 29: ...25 1703046 1 ARM Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200 1...

Page 30: ...b of idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the Traction Torque to 10 12 ft lbs Secur...

Page 31: ...16965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER 59 1717432 1 CORD Electric 3 Prong REF NO PART N...

Page 32: ...rque to 10 12 ft lbs 14 19 Nm Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slot in frame Right...

Page 33: ...ARM Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200 1 CLUTCH ROD BR...

Page 34: ...7 34 Long hub of idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the Traction Torque to 10 12...

Page 35: ...16965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER REF NO PART NO QTY DESCRIPTION Footnotes See you...

Page 36: ...the Traction Torque to 10 12 ft lbs 14 19 Nm Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slo...

Page 37: ...er 25 1703046 1 ARM Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200...

Page 38: ...idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the Traction Torque to 10 12 ft lbs 14 19 Nm S...

Page 39: ...16965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER 59 1717432 1 CORD Electric 3 Prong REF NO PART N...

Page 40: ...ue to 10 12 ft lbs 14 19 Nm Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slot in frame Right r...

Page 41: ...Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200 1 CLUTCH ROD BRAKE...

Page 42: ...27 34 Long hub of idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the Traction Torque to 10 1...

Page 43: ...6965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER REF NO PART NO QTY DESCRIPTION Footnotes See your...

Page 44: ...the Traction Torque to 10 12 ft lbs 14 19 Nm Secure engine lead wire for headlight to oil filler tube Hook one end of spring Ref 36 over clutch rod assembly Ref 31 between tabs and other end into slot...

Page 45: ...r 25 1703046 1 ARM Idler Traction 26 1665994 1 PIN 27 1668477 1 PULLEY Idler 28 1928731 2 LOCKNUT Jam 3 8 16 29 1960647 1 CAPSCREW Hex Head 3 8 16 x 1 1 2 30 1918451 2 PlN Cotter 1 8 x 3 4 31 1612200...

Page 46: ...idler pulley Ref 27 to be toward Hook one end of spring Ref 24 into top hole of idler arm Ref 25 and other end into top hole of the pilot arm assembly in the Traction Torque to 10 12 ft lbs 14 19 Nm...

Page 47: ...16965 1 LOCKWASHER Spring 3 8 55 1960345 1 CAPSCREW Hex Head 3 8 24 x 2 56 1701011 1 TIE Self Locking 57 1924940 3 WASHER Flat 13 32 58 157081 1 SPACER 59 1717432 1 CORD Electric 3 Prong REF NO PART N...

Page 48: ...bs 24 28 Nm Apply grease until it appears at ends of auger assembly 2 places Torque to 9 11 ft lbs 12 15 Nm 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 27 2 10 10 6 26 14 18 11 2...

Page 49: ...612117 1 SHAFT Auger 20 930246 1 KEY Woodruff 1 4 x 3 4 21 1612141 1 GEAR Worm 22 1612136 1 CASE Gear LH 23 1668971 1 PLUG Pipe Tapered 1 8 24 1960346 6 CAPSCREW Hex Head 1 4 20 x 7 8 25 1668344 2 PIN...

Page 50: ...st left thrust washer to assure proper gear mesh Auger assembly stamped R Auger assembly stamped L Torque to 18 21 ft lbs 24 28 Nm Apply grease until it appears at ends of auger assembly 2 places Torq...

Page 51: ...118 2 SEAL 15 1923358 6 LOCKNUT Hex 1 4 20 16 1612137 1 CASE Gear RH 17 1612124 1 GASKET 18 118315 2 WASHER Thrust 19 1612117 1 SHAFT Auger 20 930246 1 KEY Woodruff 1 4 x 3 4 21 1612141 1 GEAR Worm 22...

Page 52: ...st washer to assure proper gear mesh Auger assembly stamped R Auger assembly stamped L Torque to 18 21 ft lbs 24 28 Nm Apply grease until it appears at ends of auger assembly 2 places Torque to 9 11 f...

Page 53: ...KET 18 118315 2 WASHER Thrust 19 1612117 1 SHAFT Auger 20 930246 1 KEY Woodruff 1 4 x 3 4 21 1612141 1 GEAR Worm 22 1612136 1 CASE Gear LH 23 1668971 1 PLUG Pipe Tapered 1 8 24 1960346 6 CAPSCREW Hex...

Page 54: ...9 10 8 11 12 13 14 15 16 17 20 19 18 22 23 24 25 26 27 31 30 29 28 13 17 16 6 32 1 3 21 33 The above parts group applies to the following Mfg Nos 1693650 860M 8HP Manual Start 1693651 860M 8HP Manual...

Page 55: ...5980 2 BEARING Auger Flange 21 1663189 2 SPACER 22 1916950 4 NUT Hex 3 8 16 23 1916965 4 LOCKWASHER 3 8 24 1924940 5 WASHER Flat 13 32 25 177434 2 SKID 26 1709946 1 BLADE Scraper 24 27 1935048 5 NUT H...

Page 56: ...deflector Mount cable bracket Ref 20 on right hand side of handle using shift control bracket hardware Decal must cover gap at hinge pivot Mount cable to lift eye muffler and deflector 1 2 4 5 6 10 1...

Page 57: ...SPRING 24 1666613 3 HOLD DOWN Chute Black Nylon 25 1612455 1 GUARD SUPPORT ASSEMBLY Chute 26 1930659 3 NUT Retainer 5 16 18 27 1925205 3 CAPSCREW Hex Head 5 16 18 x 17 64 28 1917356 7 LOCKWASHER 5 16...

Page 58: ...flector Mount cable bracket Ref 20 on right hand side of handle using shift control bracket hardware Decal must cover gap at hinge pivot Mount cable to lift eye muffler and deflector 1 2 4 5 6 10 1 12...

Page 59: ...865 3 SPRING 24 1666613 3 HOLD DOWN Chute Black Nylon 25 1612455 1 GUARD SUPPORT ASSEMBLY Chute 26 1930659 3 NUT Retainer 5 16 18 27 1925205 3 CAPSCREW Hex Head 5 16 18 x 17 64 28 1917356 7 LOCKWASHER...

Page 60: ...into hole of frame top Flat side towards bearing Torque to 18 21 ft lbs Assemble items 38 36 42 with no end play Parts must rotate freely Apply anti seize compound to wheel hub area of Ref 33 45 Must...

Page 61: ...CAPSCREW Hex Head 1 4 20 x 5 8 26 1924856 4 CAPSCREW Taptite 5 16 18 x 1 2 27 1612160 1 JACKSHAFT 28 1667330 1 SPROCKET 36 Tooth 29 1666980 1 CHAIN Drive 40 30 1672775 1 GEAR BEARING ASSEMBLY 10 Tooth...

Page 62: ...iewed from back to take up end play Move set collar Ref 43 to right to remove end play in pivot arm Ref 36 Torque set screw Ref 39 to 10 14 ft lbs Mounted outside of frame Hook upper end into hole of...

Page 63: ...oup 50 1707002 1 SPRING 51 1919326 2 WASHER Flat 11 32 52 1700473 1 BELLCRANK REF NO PART NO QTY DESCRIPTION Footnotes The above parts group applies to the following Mfg Nos 1693650 860M 8HP Manual St...

Page 64: ...orque to 18 21 ft lbs Assemble items 38 36 42 with no end play Parts must rotate freely Apply anti seize compound to wheel hub area of Ref 33 45 Must pivot freely Mount in hole at upper rear corner of...

Page 65: ...REW Taptite 5 16 18 x 1 2 27 1612160 1 JACKSHAFT 28 1667330 1 SPROCKET 36 Tooth 29 1666980 1 CHAIN Drive 40 30 1672775 1 GEAR BEARING ASSEMBLY 10 Tooth 31 1921333 3 CAPSCREW Hex Head 5 16 18 x 1 32 16...

Page 66: ...e bar support is in place Move axle to left as viewed from back to take up end play Move set collar Ref 43 to right to remove end play in pivot arm Ref 36 Torque set screw Ref 39 to 10 14 ft lbs Mount...

Page 67: ...6 1 BUSHING Pivot 54 1922127 1 CAPSCREW Hex Head 5 16 18 x 1 3 4 REF NO PART NO QTY DESCRIPTION Footnotes The above parts group applies to the following Mfg Nos 1693763 860M 8HP Manual Start 1693775 8...

Page 68: ...nt to bracket in frame weldment Mounted outside of frame Apply Loctite and Torque to 55 60 in lbs when all parts are against hub Torque to 10 14 ft lbs Apply locktite torque to 8 10 ft lbs Pack groove...

Page 69: ...1718752 1 JACKSHAFT 29 1720298 1 SPRING Compression 30 1718689 1 CLUTCH Sliding 31 1720078 1 ARM Clutch 32 927732 1 RING Retaining 33 1960114 2 WASHER 3 4 34 1718688 1 GEAR 10 Tooth Stationary Clutch...

Page 70: ...right to remove end play in pivot arm Ref 42 Torque set screw Ref 45 to 10 14 ft lbs Apply grease to bearing areas Hook into hole of frame top Flat side towards bearing Mounted outside of frame Must p...

Page 71: ...SCREW Hex Head 5 16 18 x 1 1 2 62 1720716 1 GEAR HUB ASSEMBLY w Bushing 50 Tooth 63 921133 1 FITTING Lube 64 960169 1 WASHER 65 1720305 1 BUSHING 66 1666980 1 CHAIN Drive 40 REF NO PART NO QTY DESCRIP...

Page 72: ...operty Stop engine and disconnect spark plug wire before removing debris or servicing unit Keep all shields and guards in place while running 1 2 3 4 5 6 7 9 10 1 2 3 4 11 8 7 8 10 11 6 The above part...

Page 73: ...DECAL Auger Danger Export 7 1714106 1 DECAL Stripe 8 1722641 1 DECAL Discharge Chute Danger Export 8 1722674 1 DECAL Discharge Chute Danger 9 1 I D Tag Not Serviced 10 1720454 1 DECAL Touch up Paint 1...

Page 74: ...pplies to the following Mfg Nos 1693652 860DLX 8HP Manual Start 1693653 860DLX 8HP Manual Start Export 1694241 860DLXE 8HP Electric Start 1693654 970M 9HP Manual Start 1693655 970M 9HP Manual Start Ex...

Page 75: ...1722642 1 DECAL Auger Danger Export 7 1 DECAL OPEI Not Serviced 8 1 DECAL Decibel Export 8 1 DECAL Patent 9 1720454 1 DECAL Touch Up Paint Deep Orange 10 1 I D Tag Not Serviced REF NO PART NO QTY DES...

Page 76: ...e above parts group applies to the following Mfg Nos 1693650 860M 8HP Manual Start 1693651 860M 8HP Manual Start Export 1693763 860M 8HP Manual Start 1693775 860M 8HP Manual Start Export 1693984 860M...

Page 77: ...CAP 5 153038 2 TUBE Tire 6 1666969 2 KLIK PIN REF NO PART NO QTY DESCRIPTION Footnotes The above parts group applies to the following Mfg Nos 1693650 860M 8HP Manual Start 1693651 860M 8HP Manual Star...

Page 78: ...10 5 5 3 4 3 1 2 6 8 The above parts group applies to the following Mfg Nos 1693652 860DLX 8HP Manual Start 1693653 860DLX 8HP Manual Start Export 1694241 860DLXE 8HP Electric Start 1693654 970M 9HP M...

Page 79: ...H Includes Ref Nos 3 4 5 7 1720307 1 HUB Wheel LH 8 1720306 1 WHEEL TIRE ASSEMBLY LH Includes Ref Nos 3 5 7 9 153038 2 TUBE Tire 10 1666969 1 KLIK PIN REF NO PART NO QTY DESCRIPTION Footnotes The abov...

Page 80: ...d hardware torque specification chart W985879 7 9 10 5 5 3 4 3 1 2 6 8 The above parts group applies to the following Mfg Nos 1693656 1180M 11HP Manual Start 1693657 1180M 11HP Manual Start Export 169...

Page 81: ...IRE 16 x 6 50 6 6 1722599 1 WHEEL TIRE ASSEMBLY RH Includes Ref Nos 3 4 5 7 1722761 1 HUB Wheel LH 8 1722598 1 WHEEL TIRE ASSEMBLY LH Includes Ref Nos 3 5 7 9 153038 2 TUBE Tire 10 1666969 1 KLIK PIN...

Page 82: ...cluded with light 2 6 3 4 5 1 The above parts group applies to the following Mfg Nos 1693654 970M 9HP Manual Start 1693655 970M 9HP Manual Start Export 1694243 970E 9HP Electrical Start 1693656 1180M...

Page 83: ...90 Models 7 1612000 2 TIRE 860 860DLX 970 1180 Models 4 80 4 00 8 8 1720307 1 HUB Wheel LH 1180 Models 8 1722761 1 HUB Wheel LH 1180 1390 Models 9 1720306 1 WHEEL TIRE ASSEMBLY LH Includes Ref Nos 3 7...

Page 84: ......

Page 85: ...ng screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange wh...

Page 86: ...Copyright 2002 Simplicity Manufacturing Inc All Rights Reserved Printed In USA MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA www simplicitymfg com...

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