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8 June 2018 • Simplex Service 800

-637-

8603 • Page 

5 of 19 

Swift-E / Swift-E+ Load Bank Manual 

 

 

 

 

 

Do not use in confined spaces. The load bank may have to compete with cooling air 
requirements of a nearby running engine generator set where cooling air intake to a 
confined space may not be adequate for both engine and load bank. Be especially 
careful not to bounce hot exhaust air off nearby obstructions for re-circulation through 
the load bank. 

 

Verify that all control switch positions are set correctly for your intended usage before 
connecting the load bank to the source to be tested. 

 

The load cables carry high amperage. Be constantly aware of possibility of inductively 
heating adjacent ferrous objects to temperatures sufficient to damage cable 
insulation. 

 

Always connect the safety ground cable to a proper ground. Do not rely on a possible 
grounded neutral somewhere else in the system. 

 

Do not let the load bank run unattended for long periods of time. 

 

Do not store or operate in rain unless adequate protection is provided. 

 

Routinely inspect all components and electrical connections for tightness and 
integrity. 

 

Repair any damaged or degraded components and wiring without delay. 

 

If technical assistance, service, or parts are needed, please call 800-837-8603                  
(24 Hours). 

 

All hardware covered by this manual have dangerous electrical voltages and can cause 
fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc. 
Ensure all appropriate covers, guards, grounds, and barriers are in place before 
operating the equipment. If work must be done around an operating unit, stand on an 
insulated dry surface to reduce the risk of electrocution. 

 

Do not handle any kind of electrical device while standing in water, while barefoot, or 
while your hands or feet are wet. 

 

If people must stand on metal or concrete while installing, servicing, adjusting, or 
repairing this equipment, place insulative mats over a dry wooden platform. Work on 
the equipment only while standing on such insulative mats. 

 

The National Electrical Code (NEC), Article 250 requires the frame to be connected to 
an approved earth ground and/or grounding rods. This grounding will help prevent 
dangerous electrical shock that might be caused by a ground fault condition or by 
static electricity. Never disconnect the ground wire while the load bank is in use. 

 

Wire gauge sizes of electrical wiring, cables, and cord sets must be adequate to 
handle the maximum electrical current (ampacity) to which they will be subjected. 

 

Before installing or servicing this (and related) equipment, ensure that all power 
voltage supplies are completely turned off at their source. Failure to do so can result 
in hazardous and possibly fatal electrical shock. 

 

In case of accident caused by electric shock, immediately shut down the source of 
electrical power. If this is not possible, attempt to free the victim from the live 
conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting 
implement, such as a dry rope or board, to free the victim from the live conductor. If 
the victim is unconscious, apply first aid and seek immediate medical attention. 

 

Never wear jewelry when working on this equipment. Jewelry can conduct electricity 
resulting in electric shock or may get caught in moving components causing injury. 

Summary of Contents for SWIFT-E

Page 1: ...8 June 2018 Simplex Service 800 637 8603 Page 1 of 19 Swift E Swift E Load Bank Manual SWIFT E SWIFT E Portable Load Bank...

Page 2: ...00 637 8603 Page 2 of 19 Swift E Swift E Load Bank Manual This manual was last revised 8 June 2018 For up to date information on this product or others please contact Simplex at 800 637 8603 or on the...

Page 3: ...ion 10 IV A Load Bank Placement 10 IV B Wiring the load bank 10 IV C Meter Setup Information 10 IV D Current Transformer Ratio 11 IV E Meter Display 11 V Operating Instructions 12 V A Startup 12 V B A...

Page 4: ...perator must be familiar with its contents and have access to it during operation High Voltage Turn off and disconnect power source before opening this equipment High Temperature Allow hardware to coo...

Page 5: ...ent If work must be done around an operating unit stand on an insulated dry surface to reduce the risk of electrocution Do not handle any kind of electrical device while standing in water while barefo...

Page 6: ...extinguisher Its fumes are toxic and the liquid can deteriorate wiring insulation Keep the extinguisher properly charged and be familiar with its use If there are any questions pertaining to fire exti...

Page 7: ...loy To reduce the risk of electrical shock and short circuiting of elements the element has a non conductive exterior The element is also rust proof vibration proof and shock proof Swift E load banks...

Page 8: ...43 8 45 8 47 9 50 240V 19 8 20 8 21 9 22 9 24 25 Watts 6250 6500 6750 7000 7250 7500 120V 52 1 54 2 56 3 58 3 60 4 62 5 240V 26 27 1 28 1 29 2 30 2 31 3 Watts 7750 8000 8250 8500 8750 9000 120V 64 6 6...

Page 9: ...spection is recommended before installation and as part of the 50 hour 6 month maintenance schedule or as a load bank is relocated 1 If the crate shows any signs of damage examine the load bank in the...

Page 10: ...e Figure 1 Airflow diagram and ensure the area around the load bank is clear of debris The load bank elements are cooled by dual 135mm fans and the unit operator must make allowances for the hot load...

Page 11: ...ottom display on the meter There are four options Loop which will cycle through three following measurements 1 FrQ which will show the power frequency 2 ACt which will display the load generated measu...

Page 12: ...ep is activated 2 Activate each load step by switching the desired step on This step if done while the Master switch is activated will apply the load instantly For example while the Master switch is a...

Page 13: ...Once the cause has been determined and fixed the load bank is ready to be reconnected and the operation can resume VI B Tripped Circuit Breaker The main breaker will trip and the unit will shut off if...

Page 14: ...nnector Red Accepts 2 0 3 0 and 4 0 cables Up to 600 volts 405 amps Product number 25608721 Male 16 series Cam Lok connector White Accepts 2 0 3 0 and 4 0 cables Up to 600 volts 405 amps Product numbe...

Page 15: ...E Swift E Load Bank Manual Simplex also offers vinyl and hardshell cases Please contact your sales representative or call the Simplex Inc sales department at 800 637 8603 ext 3 Hardshell shipping case...

Page 16: ...more information about resetting the circuit breaker Check control fuses on front of load bank to ensure they aren t blown See page 17 to see where the fuses are located Remove faceplate and check lo...

Page 17: ...8 June 2018 Simplex Service 800 637 8603 Page 17 of 19 Swift E Swift E Load Bank Manual Figure 5 Top of Load Bank 14 20 Figure 6 Front of Load Bank Figure 7 Subpanel 4...

Page 18: ...le Switch 9 14031000 Control Fuses 5A 250V 10 14011000 Control Fuses 2A 250V 11 54885650 Relay Bale 12 24885000 Relay Base Socket 13 24785300 Relay 14 50020220 Relay Base Bracket 15 25130000 Resistor...

Page 19: ...properly maintained f parts supplied by buyer for inclusion in finished equipment are not covered by this warranty g components or assemblies specified by buyer with no substitution permissible that...

Page 20: ...and Fuel Supply needs Simplex Inc Simplex Inc 5300 Rising Moon Road 2100 Boggs Road Springfield IL 62711 Duluth GA30096 800 637 8603 www simplexdirect com This manual and all of its contents Copyrigh...

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