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MAINTENANCE

WARNING:  THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELECTRICAL
OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES.

Maintain oil level:

Check  hydraulic oil level every 30 hours of operation.  Add SIMPLEX oil when necessary.  Oil level should be no
more than 2” from top of reservoir plate.

Completely change oil at least twice a year.  The following conditions require more frequent oil changes:

a.  Rigorous duty, where oil temperature may reach 140 F.
b.  High humidity environment and extreme changes in temperature that can result in condensation inside
     the reservoir.
c.  Dirty or dusty environments that may contaminate the oil.

Clean oil Filter Screen Once a Year

a.  Loosen and remove reservoir plate bolts.  Lift pump unit off the reservoir, being careful not to damage
     the gasket.
b.  Unscrew screen from the bottom of pump unit and clean with nonflammable solvent.
c.  Blow dry and reassemble.

Keep areas around pump unobstructed to provide good air flow around the motor and pump.
Keep the motor and pump as clean as possible.

Flushing the Pump:

If you suspect your pump has been contaminated or discover sludge or other deposits on internal components, you
should toughly flush the pump.

a.  Remove the old oil from the reservoir, than toughly clean the reservoir and refill with a clean,
     nonflammable flushing oil.
b.  Reassemble the pump and motor to the reservoir.
c.  Now run the pump in no pressure for 1 or 2 minutes maximum.
d.  Unplug the pump and remove the motor and pump assembly again.  Now drain the flushing oil and
     reclean the inside of the reservoir.  (Make sure flushing fluid is also drained from pump assembly).
     Refill the reservoir with SIMPLEX hydraulic oil and reassemble the pump.

Summary of Contents for PAT SERIES

Page 1: ...echanical lifting and positioning equipment SIMPLEX DIVISION OF TEMPLETON KENLY CO INC 2525 Gardner Road Broadview Illinois 60155 708 865 1500 Fax 708 865 0894 www tksimplex com HYDRAULIC MECHANICAL P...

Page 2: ...trol valve in advance or retract at 10 000 PSI without wrench movement for more than 1 minute Leaving the valve in the advance or retract position with out the wrench moving will overheat the oil Afte...

Page 3: ...aces extreme heat or heavy impact Do not allow the hose to kink twist Inspect each hose for wear before it is used Electrical Power 1 Check for proper electrical supply before connecting 2 This motor...

Page 4: ...the reservoir plate Oil level should be approximately 2 from top of reservoir plate with cylinders retracted and motor off Add SIMPLEX oil as necessary Do not mix different grade of oil Loosen lock n...

Page 5: ...first connected to the pump To ensure smooth and safe operation remove air by cycling wrench several times without load Cycle unit wrench advances and retracts without hesitation Pressure torque sett...

Page 6: ...reservoir being careful not to damage the gasket b Unscrew screen from the bottom of pump unit and clean with nonflammable solvent c Blow dry and reassemble Keep areas around pump unobstructed to prov...

Page 7: ...r capacitor Be sure electrical supply and extension cords are adequate 1 Air in system procedure 2 Be sure the oil reservoir is filled to normal level 3 Check all points where air might leak into syst...

Page 8: ...8 A R 10 X 40 C1 3 49 D A V D A V 30 18 25 15 43 37 40 20 14 27 19 4 1 2 42 17 33 8 35 41 7 11 2713 24 9 45 38 6 10 23 47 41 5 1 5 HP ELECTRIC TORQUE WRENCH PUMP...

Page 9: ...20 21 22 23 24 25 26 27 28 29 30 31 33 35 36 38 40 41 42 43 44 45 46 47 Item Part Number Description PET2031 PET2042 PET2131 PET2141 PET2841 PET7042 PET7142 PET7342 PET7842 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 10: ...P A B P P A B PENDANT A HOSE CONNECTION DIAGRAM 35 36 40 5 6 23 8 9 20 21 2 1 12 18 13 44 45 14 34 29 16 15 RUN STOP 32 11 4 33 B2 R 10 26 27 6 3 22 A 30 31 17 50 51 47 24 49 48 BLACK YELLOW YELLOW BL...

Page 11: ...24x 25 Pendant Air Torq WRE Hose Rubber Foot Mach Swivel Nut Elbow Screw Anti Freeze Lube HHCS 1 4 20x1 Washer Elbow 1 4 90Deg Pres Gauge W Flange Hose Barb Relief Check Valve Tube Gage Liquid Level F...

Page 12: ...46 21 35 36 37 38 25 15 16 46 14 18 43 11 12 13 10 1 8 9 34 7 6 5 2 28 31 26 27 30 33 32 18 44 29 45 20 18 17 23 24 22 25 21 41 40 50 49 48 47 19 PUMP ASSEMBIES 18718 3 4 38...

Page 13: ...ing Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex Jam Soc Pipe Plug Steel Center Plate 11...

Page 14: ...PUMP ASSEMBIES 18852 46 21 35 36 37 38 15 25 16 46 14 18 43 38 11 12 13 10 9 42 1 8 7 6 5 3 4 2 31 26 55 53 54 27 28 30 33 32 18 44 29 45 20 19 18 17 23 24 22 25 21 41 50 34 49 48 47...

Page 15: ...Piston 225 Dia Piston 225 Dia Piston Spring Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex...

Page 16: ...PUMP ASSEMBIES 18721 46 21 35 36 37 38 15 25 16 46 14 18 43 38 11 12 13 10 9 42 1 8 7 6 5 3 4 2 31 26 55 53 54 27 28 30 33 32 18 44 29 45 20 19 18 17 23 24 22 25 21 41 50 34 49 48 47...

Page 17: ...Piston 210 Dia Piston 210 Dia Piston Spring Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex...

Page 18: ...cription Piston Block Ball St 803C 7D Spring Ball Stop Ball Retainer Intake Seat Gasket Screw Gasket Adapter Spring Piston Piston Pump Adapter Assembly O Ring SOC Pipe Plug 1 8 Back Up Ring Qty 1 2 1...

Page 19: ...7 6 5 4 BOTTOM VIEW BOTTOM VIEW CO INC APPLY VOLTAGE TO 1 4 230V JUMPER 2 3 115V JUMPER 1 2 3 4 2 1 TEMPLETON KENLY 3 AC AC AC AC 1 1 69970 69375 68261 68683 68262 66132 65888 93849 43364 68595 68375...

Page 20: ...K1 93 01 J T91S5A22 24 N C 10A N O 15A 240VAC 9 8 10 93 01 T91S5A22 24 240VAC N C 10A N O 15A 6 7 5 3 4 2 ELEC4 ELEC5 CONNECT J TO 4 ELEC1 CONNECT J TO 5 POTTER BRUMFIELD POTTER BRUMFIELD BOTTOM VIEW...

Page 21: ...N KENLY K2 93 01 MEXICO BOTTOM VIEW MEXICO BOTTOM VIEW 240VAC N C 10A 240VAC 93 01 N O 15A N O 15A N C 10A T91S5A22 24 POTTER BRUMFIELD T91S5A22 24 POTTER BRUMFIELD CO INC AC AC AC AC 10 J ELEC1 CONNE...

Page 22: ...6 17 14 15 NIPPLE 6 2 1 1 ADJUST KNOB SEAT MANIFOLD TORQ 4 PORT CONE SPRING REL VAL B U RING INT RELIEF ASM HF SOC PIPE PLUG O RING DESCRIPTION PIPE NIPPLE 66085 4 68918 65881 68655 88508 68999 560201...

Page 23: ...T 1 2 68004 CONE 1 3 68003 SPRING 1 4 66085 ADJUSTING STEM 1 5 68655 O RING 1 6 5602012 B U RING 1 7 65881 ADJUSTING WING NUT 1 8 68695 ADJUSTING KNOB 1 9 88508 INT RELIEF ASM HF 1 10 68999 PIPE PLUG...

Page 24: ...68130 3 1 BUTT CONNECTOR 66132 4 1 FITTING CORD L TIGHT 68375 5 4 SCREW 98250 6 1 SOLENOID VALVE CORD 69373 7 1 SPADE TERMINAL 65887 8 1 COVER VALVE 68388 9 1 GASKET CVR 68389 10 2 O RING 5603910 11...

Page 25: ...BLACK 2 1 3 JUMPER WIRE SOLDER CONNECTIONS PENDANT LABLE ADV DESCRIPTION PART NO 5 4 3 69996 69381 69487 ITEM 2 1 69150 69083 PENDANT CORD 20 LG SWITCH ON MOMENTARY JUNCTION BOX PENDANT BODY RELIEF 1...

Page 26: ...PRING DESCRIPTION 43359 8 SCREW PART NO 5 7 6 4 3 68711 43358 56020112 68389 68388 ITEM 2 1 41954 68725 SCREW GASKET COVER AIR CYL ASSY VALVE ASSY 8 2 4 4 1 1 QTY 2 1 8 7 3 4 1 6 5 2 43022 VALVE AIR T...

Page 27: ...NG DESCRIPTION PART NO 5 7 6 4 3 68808 6069613 41970 41964 41963 ITEM 2 1 41969 41968 SAFETY VAL BALL SWIVEL FITTING CARTRIDGE AIR BLOCK AIR PENDANT BODY PENDANT 2 3 2 3 2 QTY 1 1 6 5 3 2 1 4 7 41950...

Page 28: ...RT NO DESCRIPTION QTY SWIVEL ADP 1 8 90 2 2 42380 SWIVEL ELBOW 1 4 1 3 86872 SWIVEL TEE 1 8 1 4 42968 REDUCER 3 5 42667 BRANCH TEE 1 6 42668 HOSE BARB 1 7 69547 NYLON TUBING 2 8 69361 AIR VALVE 3W 2PO...

Page 29: ...2 5 3 4 2 6 1 AIR VALVE REDUCER DESCRIPTION PART NO 5 7 6 4 3 69936 68798 85851 68791 87320 ITEM 2 1 86242 86241 HOSE BARB ELBOW BRACKET WELD M PIPE NIPPLE AIR LUBRICATOR AIR FILTER 1 1 1 1 1 QTY 1 1...

Page 30: ...O RING O RING DESCRIPTION PART NO 5 6 4 3 56020112 5602008 93950 69144 ITEM 2 1 69670 69546 PIPE PLUG 1 4 ADAPTER FILTER OIL FILTER FILTER BLOCK 4 1 2 1 QTY 1 1 5 6 1 2 3 4 69470 FILTER BLOCK ASSEMBLY...

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