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OPERATION

Pump Operation:

1.  Check all system fittings and connections to be sure they are tight and leak free.

2.  Check oil level in reservoir.  Oil level should be 1” to 2” from the top of the reservoir plate.

3.  Be sure that the pump is “OFF”

4.  Be sure the electrical connection is grounded.  Check that your power agrees with the motor nameplate.
     Plug power cord into outlet.

5.  Press “ON” on the pump switch to turn power on.  Pressing the “ON” activates the electrical circuit,
     but does not turn the motor on.  The pump motor is activated by the pendant switch.

6.  Pendants supplied with the pumps have a momentary switch.  Press momentary switch for
     “ADVANCE”.  Release “ADVANCE” and torque wrench piston will retract.

NOTE:

    The electrical motor stays running after pump has stopped.  Within 15 seconds of your

                          last command from the pendant, motor will turn off, preventing heat buildup.

Air removal:

    When the wrench is first connected to the pump, To ensure smooth and safe operation, remove air
    by cycling wrench several times without load.  Cycle unit wrench advances and retracts without
    hesitation.

Pressure torque setting:

!! WARNING !!   

Make these adjustments BEFORE putting torque wrench on nut or bolt head.

     The pump pressure setting may be above the pressure needed to provide the
     required torque for your application.  Exceeding required torque will cause
     equipment damage and may lead to serious personal injury.

1.  See torque wrench instructions for amount of pressure required to produce desired torque.

2.  Loosen lock nut and back out relief valve to prevent unintended pressure build-up.

3.  Turn pump on.  Press and hold the “ADVANCE” switch, and read pressure gauge.

4.  While holding the switch, turn relief valve in (clockwise) to increase pressure or out (counter-clokwise)
    to decrease maximum pressure.  Repeat until correct pressure is obtained.

5.  Tighten lock nut on the relief valve to maintain setting.

6.  Run pump several times to test this setting.

REFER TO TORQUE WRENCH INSTRUCTIONS FOR WRENCH OPERATING PROCEDURE.

Summary of Contents for PAT SERIES

Page 1: ...echanical lifting and positioning equipment SIMPLEX DIVISION OF TEMPLETON KENLY CO INC 2525 Gardner Road Broadview Illinois 60155 708 865 1500 Fax 708 865 0894 www tksimplex com HYDRAULIC MECHANICAL P...

Page 2: ...trol valve in advance or retract at 10 000 PSI without wrench movement for more than 1 minute Leaving the valve in the advance or retract position with out the wrench moving will overheat the oil Afte...

Page 3: ...aces extreme heat or heavy impact Do not allow the hose to kink twist Inspect each hose for wear before it is used Electrical Power 1 Check for proper electrical supply before connecting 2 This motor...

Page 4: ...the reservoir plate Oil level should be approximately 2 from top of reservoir plate with cylinders retracted and motor off Add SIMPLEX oil as necessary Do not mix different grade of oil Loosen lock n...

Page 5: ...first connected to the pump To ensure smooth and safe operation remove air by cycling wrench several times without load Cycle unit wrench advances and retracts without hesitation Pressure torque sett...

Page 6: ...reservoir being careful not to damage the gasket b Unscrew screen from the bottom of pump unit and clean with nonflammable solvent c Blow dry and reassemble Keep areas around pump unobstructed to prov...

Page 7: ...r capacitor Be sure electrical supply and extension cords are adequate 1 Air in system procedure 2 Be sure the oil reservoir is filled to normal level 3 Check all points where air might leak into syst...

Page 8: ...8 A R 10 X 40 C1 3 49 D A V D A V 30 18 25 15 43 37 40 20 14 27 19 4 1 2 42 17 33 8 35 41 7 11 2713 24 9 45 38 6 10 23 47 41 5 1 5 HP ELECTRIC TORQUE WRENCH PUMP...

Page 9: ...20 21 22 23 24 25 26 27 28 29 30 31 33 35 36 38 40 41 42 43 44 45 46 47 Item Part Number Description PET2031 PET2042 PET2131 PET2141 PET2841 PET7042 PET7142 PET7342 PET7842 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 10: ...P A B P P A B PENDANT A HOSE CONNECTION DIAGRAM 35 36 40 5 6 23 8 9 20 21 2 1 12 18 13 44 45 14 34 29 16 15 RUN STOP 32 11 4 33 B2 R 10 26 27 6 3 22 A 30 31 17 50 51 47 24 49 48 BLACK YELLOW YELLOW BL...

Page 11: ...24x 25 Pendant Air Torq WRE Hose Rubber Foot Mach Swivel Nut Elbow Screw Anti Freeze Lube HHCS 1 4 20x1 Washer Elbow 1 4 90Deg Pres Gauge W Flange Hose Barb Relief Check Valve Tube Gage Liquid Level F...

Page 12: ...46 21 35 36 37 38 25 15 16 46 14 18 43 11 12 13 10 1 8 9 34 7 6 5 2 28 31 26 27 30 33 32 18 44 29 45 20 18 17 23 24 22 25 21 41 40 50 49 48 47 19 PUMP ASSEMBIES 18718 3 4 38...

Page 13: ...ing Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex Jam Soc Pipe Plug Steel Center Plate 11...

Page 14: ...PUMP ASSEMBIES 18852 46 21 35 36 37 38 15 25 16 46 14 18 43 38 11 12 13 10 9 42 1 8 7 6 5 3 4 2 31 26 55 53 54 27 28 30 33 32 18 44 29 45 20 19 18 17 23 24 22 25 21 41 50 34 49 48 47...

Page 15: ...Piston 225 Dia Piston 225 Dia Piston Spring Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex...

Page 16: ...PUMP ASSEMBIES 18721 46 21 35 36 37 38 15 25 16 46 14 18 43 38 11 12 13 10 9 42 1 8 7 6 5 3 4 2 31 26 55 53 54 27 28 30 33 32 18 44 29 45 20 19 18 17 23 24 22 25 21 41 50 34 49 48 47...

Page 17: ...Piston 210 Dia Piston 210 Dia Piston Spring Ball Stop 1 4 Socket Pipe Plug Piston Unloading Assm Ball Retainer 803C 7D Ball Bearing Intake Seat Tube Assm R102 10B Ball Bearing Spring Set Screw Nut Hex...

Page 18: ...cription Piston Block Ball St 803C 7D Spring Ball Stop Ball Retainer Intake Seat Gasket Screw Gasket Adapter Spring Piston Piston Pump Adapter Assembly O Ring SOC Pipe Plug 1 8 Back Up Ring Qty 1 2 1...

Page 19: ...7 6 5 4 BOTTOM VIEW BOTTOM VIEW CO INC APPLY VOLTAGE TO 1 4 230V JUMPER 2 3 115V JUMPER 1 2 3 4 2 1 TEMPLETON KENLY 3 AC AC AC AC 1 1 69970 69375 68261 68683 68262 66132 65888 93849 43364 68595 68375...

Page 20: ...K1 93 01 J T91S5A22 24 N C 10A N O 15A 240VAC 9 8 10 93 01 T91S5A22 24 240VAC N C 10A N O 15A 6 7 5 3 4 2 ELEC4 ELEC5 CONNECT J TO 4 ELEC1 CONNECT J TO 5 POTTER BRUMFIELD POTTER BRUMFIELD BOTTOM VIEW...

Page 21: ...N KENLY K2 93 01 MEXICO BOTTOM VIEW MEXICO BOTTOM VIEW 240VAC N C 10A 240VAC 93 01 N O 15A N O 15A N C 10A T91S5A22 24 POTTER BRUMFIELD T91S5A22 24 POTTER BRUMFIELD CO INC AC AC AC AC 10 J ELEC1 CONNE...

Page 22: ...6 17 14 15 NIPPLE 6 2 1 1 ADJUST KNOB SEAT MANIFOLD TORQ 4 PORT CONE SPRING REL VAL B U RING INT RELIEF ASM HF SOC PIPE PLUG O RING DESCRIPTION PIPE NIPPLE 66085 4 68918 65881 68655 88508 68999 560201...

Page 23: ...T 1 2 68004 CONE 1 3 68003 SPRING 1 4 66085 ADJUSTING STEM 1 5 68655 O RING 1 6 5602012 B U RING 1 7 65881 ADJUSTING WING NUT 1 8 68695 ADJUSTING KNOB 1 9 88508 INT RELIEF ASM HF 1 10 68999 PIPE PLUG...

Page 24: ...68130 3 1 BUTT CONNECTOR 66132 4 1 FITTING CORD L TIGHT 68375 5 4 SCREW 98250 6 1 SOLENOID VALVE CORD 69373 7 1 SPADE TERMINAL 65887 8 1 COVER VALVE 68388 9 1 GASKET CVR 68389 10 2 O RING 5603910 11...

Page 25: ...BLACK 2 1 3 JUMPER WIRE SOLDER CONNECTIONS PENDANT LABLE ADV DESCRIPTION PART NO 5 4 3 69996 69381 69487 ITEM 2 1 69150 69083 PENDANT CORD 20 LG SWITCH ON MOMENTARY JUNCTION BOX PENDANT BODY RELIEF 1...

Page 26: ...PRING DESCRIPTION 43359 8 SCREW PART NO 5 7 6 4 3 68711 43358 56020112 68389 68388 ITEM 2 1 41954 68725 SCREW GASKET COVER AIR CYL ASSY VALVE ASSY 8 2 4 4 1 1 QTY 2 1 8 7 3 4 1 6 5 2 43022 VALVE AIR T...

Page 27: ...NG DESCRIPTION PART NO 5 7 6 4 3 68808 6069613 41970 41964 41963 ITEM 2 1 41969 41968 SAFETY VAL BALL SWIVEL FITTING CARTRIDGE AIR BLOCK AIR PENDANT BODY PENDANT 2 3 2 3 2 QTY 1 1 6 5 3 2 1 4 7 41950...

Page 28: ...RT NO DESCRIPTION QTY SWIVEL ADP 1 8 90 2 2 42380 SWIVEL ELBOW 1 4 1 3 86872 SWIVEL TEE 1 8 1 4 42968 REDUCER 3 5 42667 BRANCH TEE 1 6 42668 HOSE BARB 1 7 69547 NYLON TUBING 2 8 69361 AIR VALVE 3W 2PO...

Page 29: ...2 5 3 4 2 6 1 AIR VALVE REDUCER DESCRIPTION PART NO 5 7 6 4 3 69936 68798 85851 68791 87320 ITEM 2 1 86242 86241 HOSE BARB ELBOW BRACKET WELD M PIPE NIPPLE AIR LUBRICATOR AIR FILTER 1 1 1 1 1 QTY 1 1...

Page 30: ...O RING O RING DESCRIPTION PART NO 5 6 4 3 56020112 5602008 93950 69144 ITEM 2 1 69670 69546 PIPE PLUG 1 4 ADAPTER FILTER OIL FILTER FILTER BLOCK 4 1 2 1 QTY 1 1 5 6 1 2 3 4 69470 FILTER BLOCK ASSEMBLY...

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