Sime UNIQA REVOLUTION Original Instructions Manual Download

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INSTALLATION AND SERVICING INSTRUCTIONS

TABLE OF CONTENTS

6 INSTALLATION

6.1 Receiving the product . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.2 Dimensions and weight. . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.4 Installation room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.5 New installation or installation of a replacement

appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.6 Cleaning the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.7 Water system treatment. . . . . . . . . . . . . . . . . . . . . . . . . 24

6.8 Boiler installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.9 Plumbing connections . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.9.1 Plumbing accessories (optional) . . . . . . . . . 25

6.10 Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.11 Smoke outlet and combustion air inlet . . . . . . . . . . . . . 26

6.11.1 Coaxial duct (Ø 60/100mm) . . . . . . . . . . . . . 27

6.11.2 Separate ducts (Ø 80mm). . . . . . . . . . . . . . . 27

6.12 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.12.1 External sensor. . . . . . . . . . . . . . . . . . . . . . . 30

6.12.2 Chrono-thermostat or Air Thermostat . . . . 31

6.12.3 EXAMPLE of use of the command/control

device on some types of heating systems. . 31

6.13 Refilling or emptying. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.13.1 REFILL operations . . . . . . . . . . . . . . . . . . . . 31

6.13.2 EMPTYING operations . . . . . . . . . . . . . . . . . 32

7 COMMISSIONING

7.1 Preliminary operations . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.2 Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.3 Parameter setting and display . . . . . . . . . . . . . . . . . . . . 33

7.4 List of parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.5 Display of operating data and counters. . . . . . . . . . . . . 36

7.6 Gas conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.6.1 Preliminary operations. . . . . . . . . . . . . . . . . 37

7.7 Automatic calibration procedure . . . . . . . . . . . . . . . . . . 38

7.7.1 Setting the type of gas (only after GAS

CONVERSION). . . . . . . . . . . . . . . . . . . . . . . . 38

7.7.2 Modifying parameters and adjusting the

pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.8 Checking the CO

with the chimney sweep function . . 40

7.9 Modifying the CO

values . . . . . . . . . . . . . . . . . . . . . . . . 41

7.10 Domestic hot water comfort function (preheating) . . . 42

8 MAINTENANCE

8.1 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2 External cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.1 Cleaning the cladding. . . . . . . . . . . . . . . . . . 43

8.3 Cleaning the inside of the appliance . . . . . . . . . . . . . . . 43

8.3.1 Cleaning the air evaporator . . . . . . . . . . . . . 43

8.3.2 Cleaning the heat exchanger. . . . . . . . . . . . 44

8.3.3 Cleaning the burner . . . . . . . . . . . . . . . . . . . 44

8.3.4 Checking the ignition/detection electrode . 44

8.3.5 Final operations . . . . . . . . . . . . . . . . . . . . . . 44

8.4 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4.1 Checking the smoke duct. . . . . . . . . . . . . . . 45

8.4.2 Checking the expansion vessel pressure . . 45

8.5 Reading the pressure at the nozzles with the chimney

sweep function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.6 Unscheduled maintenance. . . . . . . . . . . . . . . . . . . . . . . 46

8.7 Malfunction codes and possible solutions . . . . . . . . . . 46

8.7.1 Maintenance request . . . . . . . . . . . . . . . . . . 47

9 PRODUCT DATA SHEET

10 ANNEX AA.1

Summary of Contents for UNIQA REVOLUTION

Page 1: ...Fonderie SIME S p A 6328493 03 2018 R0 Cod USER INSTALLATION AND SERVICING INSTRUCTIONS UNIQA REVOLUTION Low temperature wall mounted boiler EN TRANSLATION OF THE ORIGINAL INSTRUCTIONS ...

Page 2: ...e The appliance can be used by children no younger than 8 years old by people with physical or cognitive disabilities and by people lacking experience or the necessary knowledge provided that they are supervised or have been instructed on how to use the appliance safely and that they understand the risks associated with it To allow children to play with the appliance To allow unsupervised children...

Page 3: ...correctly could lead to injury of an electrical nature these actions therefore require particular caution and adequate preparation d IT IS FORBIDDEN To indicate actions which MUST NOT BE carried out m CAUTION To indicate particularly important and useful information MANUAL STRUCTURE This manual is organized as follows CHECKLIST a WARNING Before installing and starting up the boiler make sure you h...

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Page 5: ...ing the heating temperature 7 1 5 Adjusting the domestic hot water temperature 7 1 6 Fault malfunction codes 8 2 SHUTDOWN 8 2 1 Temporary shutdown 8 2 2 Shutting down for long periods 9 3 MAINTENANCE 9 3 1 Adjustments 9 3 2 External cleaning 9 3 2 1 Cleaning the cladding 9 4 DISPOSAL 9 4 1 Disposal of the equipment European Directive 2002 96 CE 9 ...

Page 6: ...nector cover plug NOTE pressing any one of these buttons for more than 30 seconds generates a fault on the display without preventing boiler operation The warning disappears when normal conditions are restored 2 DISPLAY l SUMMER This symbol appears when the boiler is operating in Summer mode or if only the domestic hot water mode is enabled via the remote control n WINTER This symbol appears when ...

Page 7: ...ve 2 and restore the heating system pressure until the display 1 shows a reading of 1 1 2 bar close the filling valve 2 2 1 Fig 3 select the SUMMER l operating mode by pressing and holding the ybutton for at least 1 second the value of the delivery sensor detected at that moment will appear on the display open one or more than one hot water tap The boiler will work at maximum power until the taps ...

Page 8: ...set the main system switch to OFF contact the Qualified Technical Personnel OFF Fig 5 m CAUTION Should you see an alarm not described here contact a qualified technical professional 2 SHUTDOWN 2 1 Temporary shutdown If the user wishes to interrupt boiler operation press and hold the button y for at least one second once if in WINTER mode nor twice if in SUMMER mode l will appear on the display f E...

Page 9: ... ONLY be carried out by professionally qualified personnel who will follow the indications provided in the INSTALLATION AND MAINTENANCE MANUAL 3 2 External cleaning a WARNING Should it be necessary to access the areas in the bottom part of the appliance make sure that the system components and pipes are not hot risk of burning Before performing any maintenance put on protective gloves 3 2 1 Cleani...

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Page 11: ...istics 12 5 2 Check and safety devices 12 5 3 Identification 12 5 3 1 Technical Data Plate 13 5 4 Structure 14 5 5 Technical features 15 5 6 Main water circuit 16 5 7 Sensors 17 5 8 Expansion vessel 17 5 9 Circulation pump 17 5 10 Heat recovery system 17 5 11 Control panel 18 5 12 Wiring diagram 19 ...

Page 12: ...omatically every 24 hours if no request for heat has been made domestic hot water comfort function which allows the time necessary for the hot water to become available to be reduced and ensures that the temperature is stable screen display of the operating and self diagnostic parameters with error code display when the fault occurs This makes repair interventions easier and allows appliance opera...

Page 13: ...UFACTURE SERIAL NUMBER NAME MAX USEFUL OUTPUT MAX OPERATING PRESSURE MAX HEAT INPUT FLOW RATE MAX OPERATING PRESSURE ELECTRICAL SUPPLY MAXIMUM ABSORBED POWER MAX HEAT INPUT COUNTRY OF INTENDEDINSTALLTION GAS CHANGE APPLIANCE CATEGORY BOX TO BE MARKED IF THE GAS IS CHANGED D H W CONTENT Fig 9 m CAUTION Tampering with removing or failing to display the identification plate or carrying out any other ...

Page 14: ...ontrol panel 10 Domestic hot water heat exchanger 11 Gas valve 12 Domestic water filter and flow regulator 13 System relief valve 14 Air inlet probe SIA housing 15 Boiler drain 16 System pump 17 Water pressure transducer 18 Return probe 19 Automatic bleed valve 20 Water gas capacitor 21 Burner 22 Ignition detection electrode 23 Primary heat exchanger 24 Air evaporator 25 Inspection cover 26 Air in...

Page 15: ...ergy efficiency 81 Stated domestic hot water profile load XL ELECTRICAL SPECIFICATIONS Power supply voltage V 230 Frequency Hz 50 Absorbed electrical power Qn max W 105 Absorbed electrical power Qn min W 334 Absorbed electrical power in stand by W 3 Electrical protection degree IP X5D Maximum absorbed current A 2 4 COMBUSTION DATA Smoke temperature at Max Min flow 80 60 C C 106 75 Smoke flow Max M...

Page 16: ...hermal bulb 9 Refrigerant gas high pressure pressure switch 10 Gas valve 11 Domestic hot water flow meter 12 Domestic hot water filter 13 System filling 14 Boiler drain 15 System relief valve 16 System pump 17 Air bleed valve 18 Water pressure transducer 19 System expansion vessel 20 Return probe 21 System delivery valve on request 22 Gas valve on request 23 Domestic hot water inlet valve on reque...

Page 17: ...ription U M UNIQA REVOLUTION Total capacity l 8 0 Prefilling pressure kPa 100 bar 1 0 Useful capacity l 4 0 Maximum system content l 109 Conditions of Average maximum temperature of the system 85 C Start temperature at system filling 10 C m CAUTION For systems with water content exceeding the maximum system content as indicated in the table an additional expansion vessel must be prearranged The di...

Page 18: ... NOTE pressing any one of these buttons for more than 30 seconds generates a fault on the display without preventing boiler operation The warning disappears when normal conditions are restored 2 DISPLAY l SUMMER This symbol appears when the boiler is operating in Summer mode or if only the domestic hot water mode is enabled via the remote control n WINTER This symbol appears when the boiler is ope...

Page 19: ...er TA Air thermostat PA High pressure switch SE External sensor SR Return Probe SIA Air inlet probe APS Air pressure switch EXP Expansion card CP Compressor CR Remote control instead of air thermostat To connect the Air Thermostat or alternatively the Remote Control remove the bridge between terminals 5 6 Fig 14 m CAUTION Users must Use an omnipolar cut off switch disconnect switch in compliance w...

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Page 21: ...arameter setting and display 33 7 4 List of parameters 34 7 5 Display of operating data and counters 36 7 6 Gas conversion 37 7 6 1 Preliminary operations 37 7 7 Automatic calibration procedure 38 7 7 1 Setting the type of gas only after GAS CONVERSION 38 7 7 2 Modifying parameters and adjusting the pressure 39 7 8 Checking the CO2 with the chimney sweep function 40 7 9 Modifying the CO2 values 41...

Page 22: ...ic bag found inside the packaging contains the following Installation use and maintenance manual Paper template for boiler installation Certificate of warranty Hydrostatic test certificate System booklet Bag with expansion plugs Overturn indicator 1 m CAUTION The indicator 1 signals when the appliance has been overturned by lighting up red If this happens stand the boiler vertically and wait at le...

Page 23: ...ls and accident protection when removing the packaging and when handling the appliance Observe the maximum weight that can be lifted per person 6 4 Installation room The room where the appliance is to be installed must comply with the Technical Regulations and Legislation in force It must be equipped with suitably sized ventilation openings when the installation is a TYPE B installation The minimu...

Page 24: ... is not available replace it with a pump to circulate water in the system and then proceed as described above Once cleaning operations have been carried out and before installing the new appliance it is recommended that a fluid is added to the water system to protect it from corrosion and deposits m CAUTION For further information on the type of additive and usage please contact the appliance manu...

Page 25: ...supplied with the accessory itself or are to be found on the packaging 6 10 Gas supply UNIQA REVOLUTION boilers leave the factory specifically prearranged for G20 gas or G30 G31 The G20 models can be converted to function with G30 G31 using the specific nozzle kit optional provided by Sime on request separately from the boiler If changing the type of gas to be used carry out the entire GAS CONVERS...

Page 26: ... C 10 only with accessory code 8089560 C12 C12X Concentric wall smoke outlet The pipes can start from the boiler but the outlets must be concentric or close together no more than 50 cm to be subject to similar wind conditions C32 C32X Concentric roof outlet Outlet as C12X C42 C42X Outlet and inlet in shared or separate flue pipes but subjected to similar wind conditions C52 C52X Separate wall or r...

Page 27: ...any curves the presence of the diaphragm modifies the maximum length of the duct as shown below Model Diaphragm Max L m UNIQA REVOLUTION YES 2 5 UNIQA REVOLUTION NO 5 6 11 2 Separate ducts Ø 80mm Thesmokeoutletandcombustionairinletcanbuiltwithseparate ducts instead of concentric ducts using the SEPARATE DUCTS KIT code 8089932 This is to be ordered separately from the boiler Connect the other acces...

Page 28: ...OTE for the boiler to operate correctly it is necessary that a minimum distance of 0 50 m of the duct is respected with a 90 inlet curve Example calculation of the load loss of a UNIQA REVOLUTION boiler Accessories Ø 80 mm Code Quantity Load loss mm H2O Inlet Outlet Total Extension W 1000 mm horizontal 8077309 2 2 x 1 0 2 0 Extension W 1000 mm horizontal 8077309 2 2 x 1 3 2 6 90 curve 8077410 1 1 ...

Page 29: ...o a 230V 50 Hz network If this cable needs to be replaced an original spare must be requested from Sime Therefore only the connections of the original components as shown in the table are needed These are to be ordered separately from the boiler DESCRIPTION CODE External sensor kit ß 3435 NTC 10KOhm at 25 C 8094101 Power cable dedicated 6329400 Remote control HOME open therm 8092280 Remote control...

Page 30: ...mains power is disconnected by setting the main system switch to OFF The manufacturer is not responsible for any damage caused by failure to earth the appliance or failure to observe the information provided in the wiring diagrams d IT IS FORBIDDEN To use water pipes for earthing the appliance 6 12 1 External sensor The boiler is prearranged for connection to an external air temperature sensor and...

Page 31: ... SE TA CR Fig 34 MULTI ZONE system with zone valve air thermostat and external sensor TA TZ1 VZ1 VZ2 VZ3 TZ2 TZ3 SE R M Fig 35 m CAUTION Set the parameter tS 17 DELAY SYSTEM PUMP ACTIVATION to allow the opening of zone valve Vz MULTI ZONE system with pump air thermostat and external sensor TA SE TZ2 TZ3 TZ1 P3 RL1 SP RL2 RL3 P2 P1 R M Fig 36 6 13 Refilling or emptying Before carrying out the opera...

Page 32: ...nts of the system 4 3 Fig 39 NOTE to completely remove all air from the system it is recommended that this operation is repeated a number of times check the pressure on the display and if necessary top up until the correct pressure reading appears close the automatic bleed valve 3 Refit the front panel of the boiler hooking it on at the top pushing it forwards and securing it with the screw 1 whic...

Page 33: ... system is cold is between 1 and 1 2 bar press the button y once for at least 1 second to select SUMMER mode l the value of the delivery sensor detected at that moment will appear on the display open one or more than one hot water tap The boiler will work at maximum power until the taps are closed if there is a fault the message ALL will appear on the display the fault code eg 06 no flame detected...

Page 34: ...maximum threshold for deactivating compressor CP 40 PAR 08 External sensor value correction 5 5 C 1 0 PAR 09 DOMESTIC HOT WATER HEATING PAR 10 Boiler antifreeze threshold 0 10 C 1 3 PAR 11 External sensor antifreeze threshold 9 5 C 1 2 PAR 12 Curve incline of heating coming on 0 84 1 20 PAR 13 Minimum heating Tset 20 PAR 14 C 1 20 PAR 14 Maximum heating Tset PAR 13 80 C 1 80 PAR 15 Maximum power h...

Page 35: ...very return 10 40 C 1 20 PAR 42 PAR 43 PAR 44 Minimum time between compressor ignitions m 14 PAR 45 Minimum time between compressor on off 13 PAR 46 Return temp threshold for activating the compressor temperature read at heat pump 47 PAR 47 System pump forcing only in winter mode 0 Disabled 1 Enabled 0 RESET PAR 48 Reset parameters to default 0 1 0 m Tampering with the default values may cause ser...

Page 36: ... 99 C 1 PAR 06 Actual heating SET temperature Par 13 Par 14 C 1 PAR 07 Power level 0 99 1 PAR 08 Flow meter rate 0 99 l min 0 1 PAR 09 Water pressure transducer reading if resent 0 99 bar 0 1 PAR 10 Return probe display 0 99 C 1 PAR 11 Compressor CP status ON OFF TABLE OF COUNTER DISPLAYED Type No Description Range U M Step PAR c0 total no of boiler operating hours 0 99 h x 1000 0 1 from 0 0 to 9 ...

Page 37: ...interventions described set the main system switch to OFF close the gas valve make sure that no hot parts inside the appliance are touched OFF Fig 43 7 6 1 Preliminary operations To carry out the conversion remove the screws 1 pull the front panel 2 forwards and release it from the top by lifting it 1 2 Fig 44 remove the screws 3 securing the control panel 4 move the panel 4 upwards a but keeping ...

Page 38: ...rsion the gas valve following a fault the electronic board following a fault electrode fan burner and is necessary so that the new components can be identified and can communicate with those already fitted on the boiler m CAUTION Considering that the front panel has been removed the control panel has been brought forward and down and that the points 6 and 7 of the gas valve have been connected to ...

Page 39: ... the modified value will be stored automatically exit the parameter section by pressing and holding down the buttons rand t at the same time approximately 5 seconds until the delivery temperature is displayed m IMPORTANT To complete this task the user MUST carry out the following procedure Adjusting maximum gas pressure press the button y until SUMMER mode lhas been selected press button r and set...

Page 40: ...f gas G20 G30 G31 Pressure mbar 20 29 37 Installations with SPLIT and CONCENTRIC flue gas outlet pipe systems Model Heat Output Pressure at nozzles mbar G20 G30 G31 UNIQA REVOLUTION Max 13 3 13 8 27 2 27 7 35 2 35 7 min 2 9 3 2 5 0 5 4 6 1 6 5 7 8 Checking the CO2 with the chimney sweep function This function lasts 15 minutes and is activated by proceeding as follows m CAUTION There must be no hea...

Page 41: ...pears on the display pressandholdthetbuttonandscrollthroughtheparameters until you reach PAR 15 press and hold the button to change the value to 0 force minimum power the modified value will be stored automatically keep the button tpressed and scroll through the parameters until reaching parameter PAR 49 press and hold the button to set the valueat 49 the modified value will be stored automaticall...

Page 42: ...ature is stable To activate the function select parameter PAR 22 see Parameter setting and display and set it toa 1 exit parameter settings and press button for approximately 5 seconds until the symbol r appears on the display and begins to flash indicating that the function has been activated To deactivate the function press button again for approximately 5 seconds until the symbols rand Rappear ...

Page 43: ...parts inside the appliance are touched OFF Fig 52 8 2 External cleaning 8 2 1 Cleaning the cladding When cleaning the cladding use a cloth dampened with soap and water or alcohol for stubborn marks d IT IS FORBIDDEN to use abrasive products 8 3 Cleaning the inside of the appliance m CAUTION External casing seals off the appliance from the environment in which it is installed Check regularly and al...

Page 44: ... special care to clean the back part where there is a steel and copper blade 7 7 Fig 56 8 3 4 Checking the ignition detection electrode Check the state of the ignition detection electrode and replace if necessary Check the measurements as per the drawing whether the ignition detection electrode is replaced or not 6 5 0 5 Fronte caldaia Vista dal retro della caldaia 3 5 0 5 Fig 57 m CAUTION The pos...

Page 45: ...ate the chimney sweep function described below This function lasts 15 minutes and is activated by proceeding as follows if the panel 2 has not already been removed remove the two screws 1 pull the front panel 2 forwards and release it from the top by lifting it 1 2 Fig 59 remove the screws 3 securing the control panel 4 move the panel 4 upwards a but keeping it in the side guides 5 to the end of t...

Page 46: ...power in kW 0 25 0 PAR 02 Hydraulic configuration 5 Low NOx ErP 5 PAR 03 Gas Type Configuration 0 G20 1 LPG 0 or 1 PAR 04 Combustion configuration 3 Low NOx ErP APS 3 To enter Parameter setting and display refer to the indications provided in the specific section Once the parameters in the table have been set you must carry out the Automatic calibration procedure If the gas valve and or the igniti...

Page 47: ...ALL 79 EV current lower limit error Check gas valve and board ALL 80 Fault on the valve control logic line Check replace the connection cable to the gas valve ALL 81 Block due combustion during start up Check for blockage in chimney or recirculation Bleed the air from the gas circuit Check for any dirt on the air evaporator ALL 82 Block due to numerous combustion control failures Check electrode C...

Page 48: ...on GJ D H W annual combustible consumption GJ C H seasonal energy efficiency D HW energy efficiency Sound power dB A Specific precautionary measures to be adopted at the time of assembly installation or maintenance of the equipment are contained in the boiler instruction manual Conforming to Annex IV item 2 of the Delegated Regulations EU No 811 2013 which supplements Directive 2010 30 EU ...

Page 49: ...nd low temperature regime b P1 8 kW At 30 of nominal heat output and low temperature regime η1 97 9 Auxiliary electricity consumption Other items At full load elmax 0 060 kW Standby heat loss Pstby 0 111 kW At part load elmin 0 289 kW Ignition burner power consumption Pign 0 kW In standby mode PSB 0 003 kW Emissions of nitrogen oxides NOx 38 mg kWh For combination heaters Declared load profile XL ...

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Page 52: ...045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it Fonderie SIME S p A reserves the right to make changes at any time without prior notice in order to improve its products without compromising the essential characteristics ...

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