Sime SUPER 102 Installation And Servicing Instruction Download Page 1 | Manualshive

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Super

Combination Boilers

installation and servicing instructions

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Summary of Contents for SUPER 102

Page 1: ...Super Combination Boilers installation and servicing instructions...

Page 2: ......

Page 3: ...INSTALLING THE BOILER 3 1 UNPACKING THE BOILER 9 3 2 FIXING THE WALL MOUNTING BRACKET 3 3 HANGING THE BOILER 10 3 4 FLUE AND TERMINAL PREPARATION 3 5 FLUE AND TERMINAL INSTALLATION 11 3 6 WATER CONNEC...

Page 4: ...TION 8 3 FAN ASSEMBLY 8 4 MAIN BURNER 8 5 PILOT BURNER ASSEMBLY AND ELECTRODE 8 6 GAS VALVE 26 8 7 PRESSURE SWITCH 8 8 LIMIT THERMOSTAT 8 9 OVERHEAT THERMOSTAT 27 8 10 THERMISTOR C H OR D H W 8 11 IGN...

Page 5: ...on 90 model If the wall thickness is less than 0 5 m 19 in the appliance can be installed from inside the room without access to the external wall although a wall liner is required This is available...

Page 6: ...l capacity l gal 7 1 5 7 1 5 TABLE 3a Nominal boiler ratings 2 minutes after lighting for SUPER 90 MODE OUTPUT INPUT G C V BURNER PRESSURE kW Btu h kW Btu h mbar inwg CENTRAL HEATING RANGE 9 7 33 000...

Page 7: ...n mm in mm in STANDARD FLUE KIT 745 29 1 4 620 24 1 2 650 25 1 2 WITH ONE EXTENSION KIT 1 560 61 1 2 1 435 56 1 2 1 465 57 3 4 WITH TWO EXTENSION KITS 2 375 93 1 2 2 250 88 1 2 2 280 89 3 4 1 4 HYDRAU...

Page 8: ...be touched by a person using the bath or shower Attention is drawn to the requirements of the current I E E Wiring Regulations and in Scotland the electrical provisions of the Building Regulations ap...

Page 9: ...g when the appliance is running The gas supply line should be purged NOTE Before purging open all doors and win dows also extinguish any cigarettes pipes and any other naked lights The complete instal...

Page 10: ...ed system must only be filled by a competent per son using one of the approved methods shown in fig 6 The system design should incorporate the connections appropriate to one of these methods e the fol...

Page 11: ...irculation an extra expansion vessel is required 2 9 3 Pressure and temperature gauge Separate pressure temperature gauge are located on the appliance facia panel 2 9 4 Safety valve A safety valve set...

Page 12: ...W circuit within the casing of the appliance section 3 6 2 For specific information relating to fittings eg Showers washing machines etc suitable for connection in the D H W circuit consult the Local...

Page 13: ...tisfied These minimum clearances are essential to provide access for servicing and are included on the wall mounting templates Open the paper wall mounting templates If a rear flue is to be used disca...

Page 14: ...wall thickness is less than 0 5 m 19 in the flue air duct may be fitted without access to the outside wall provi ding that the optional wall liner kit is used This consists of a steel pipe 0 5 m long...

Page 15: ...ength to be cut which is the wall thick ness X the clearance Y plus 155 mm 6 3 18 in All installations Cut the air duct square to the mark and remove all burrs and sharp edges Refer to fig 12 Hold the...

Page 16: ...ms a good seal against the outside wall Fit the rubber sealing ring into the swaged groove in the air duct as shown in fig 13 Ensure that it is the correct way around 3 5 3 Connecting the duct assembl...

Page 17: ...und and extend the pipe toensure that any discharge from the safety valve is safely routed to a drain The discharge pipe should be a minimum of 15 mm copper and should avoid sharp corners or upward pi...

Page 18: ...W burner pressure is factory set and should not require adjusting If the burner pressure is low check that the appliance has not begun to modulate this will occur if the D H W flow rate is low If mod...

Page 19: ...wrate by turning the restrictor nut on the divertor valve until a D H W temperature rise of approx 35 C is achieved This corresponds to the flowrates shown in table 4 turn off the tap remove the press...

Page 20: ...he panel fig 19 Unscrew the 5 screws securing the combustion chamber front panel and remove the panel taking care not to damage the insulation Unscrew the spark electrode and withdraw Unscrew the pilo...

Page 21: ...rder Check for gas soundness before fitting the outer case Ensure that all seals are correctly fitted and that the pressure sensing lines are correctly fitted as shown in figs 21 and 22 Ensure that th...

Page 22: ...less than infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by disconnecting and checking each component is required...

Page 23: ...er PCB F1 fuse OK Is driver PCB F2 fuse OK Remove connector No 26 to 29 Does the fan start Replace C H thermistor Has pressure switch operated Replace F2 fuse Replace F1 fuse Does the relay K2 Driver...

Page 24: ...Has pressure smoke switch operated Replace F2 fuse Clean or replace filter at inlet of divertor valve Replace driver PCB Is fuse F1 on driver PCB OK Replace driver PCB Check sensing pipe connections a...

Page 25: ...21 7 INTERNAL WIRING DIAGRAMS AND VIEWS 7 1 FUNCTIONAL FLOW WIRING DIAGRAM Fig 23 a...

Page 26: ...22 7 2 ILLUSTRATED WIRING DIAGRAM Fig 23 b...

Page 27: ...e gauge 7 Temperature gauge 8 Divertor valve 9 Circulating pump 10 Burner manifold screws 11 Frost thermostat 12 C H thermistor 13 Collector hood 14 Sealed chamber 15 Air flue elbow 16 Pressure switch...

Page 28: ...ump 10 Burner manifold screws 11 Frost thermostat 12 C H thermistor 13 Collector hood 14 Sealed chamber 15 Air flue elbow 16 Pressure switch 17 Fan 18 Limit thermostat 19 Heat exchanger 20 Pilot assem...

Page 29: ...he heat exchanger as described in section 8 1 remove the side insulation panels followed by the rear panel re assemble in reverse order refill and recommission the system as described in section 4 8 3...

Page 30: ...eturns to that pre viously adjusted isolate the mains electricity supply and reconnect push on the two 24 V modulation leads polarity is immaterial Restore the mains supply The appliance will light on...

Page 31: ...he outer casing as described in section 5 1 Remove the two screws TCB M4 x 10 2 fig 14 and pivot the control box downwards then remove the two self tap ping screws 1 fig 14 and remove the control box...

Page 32: ...bracket and pipe out of the appliance through the top Transfer the bracket and pipe to the new expansion ves sel and re assemble in reverse order Re pressurise and re commission the system as descri...

Page 33: ...test the operation of the new clock Set it to the desired settings 8 25 TIME CLOCK OVERRIDE SWITCH Follow the procedure described for the Summer Winter switch section 8 18 8 26 FROST THERMOSTAT The f...

Page 34: ...X 8226341886 1 60134 01 12 379 086 Overheat thermostat FIRT STB 901 1 A61732 00 12 397 597 Overheat thermostat RANCO LM7 P5041 alternative 1 61732 00 13 397 590 Limit thermostat ELMWOOD 52455R L085134...

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Page 36: ...d d u u c c t t s s u u k k l l t t d d Jubilee Works Middlecroft Road Staveley Chesterfield Derbyshire S 43 3XN Tel 01246 471950 Fax 01246 281822 For service enquiries and boiler faults contact our s...

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